Recall 91V225000 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Defect in 1986-1989 HYUNDAI EXCEL
RECALL This recall affects up to 895,000 vehicles.
Recall Summary
| NHTSA Campaign | 91V225000 |
| Manufacturer | HYUNDAI MOTOR AMERICA |
| Vehicles Affected | 895,000 |
| Component | ENGINE AND ENGINE COOLING:EXHAUST SYSTEM |
| Date Notified | |
| Affected Vehicles |
Defect Description
DETERIORATION OF THE REED VALVE SUBASSEMBLY MAY LEAD TO A MALFUNCTION WITHIN THE SECONDARY AIR SUPPLY PORTION OF THE EMISSION CONTROL SYSTEM. THE SCREWS WHICH ATTACH THE REEDS TO THE REED VALVE SUBASSEMBLY MAY RUST, AND IF THE RUSTING BECOMES SEVERE, THE SCREW HEADS WILL ERODE AND ALLOW THE REEDS TO SEPARATE FROM THE REED VALVE SUBASSEMBLY. CORROSION MAY ALSO OCCUR ON THE REED VALVE SUBASSEMBLY, DEFORMING THE REED SEATS AND PREVENTING THE REEDS FROM CLOSING PROPERLY. SEPARATION OF THE REEDS FROM THE REED VALVE SUBASSEMBLY OR IMPROPER CLOSING OF THE REEDS ALLOW HOT EXHAUST GASES TO FLOW BACKWARD INTO THE PLASTIC SECONDARY AIR FILTER CASE WHEN THE VEHICLE IS BEING DRIVEN. THESE HOT EXHAUST GASES MAY MELT THE SECONDARY PLASTIC AIR FILTER CASE.
Safety Consequence
THE MELTING PLASTIC AIR FILTER CASE MAY LEAD TO A FIREIN THE ENGINE COMPARTMENT.
Remedy
REPLACE THE REED VALVE SUBASSEMBLY WITH ONE WHOSE METAL COMPONENTS ARE FABRICATED FROM CORROSION RESISTANT STAINLESS STEEL.
Related Recalls for HYUNDAI
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 25V808000 | 2024 HYUNDAI SANTA FE | BACK OVER PREVENTION:DISPLAY FUNCTION | 143,472 | |
| 25V797000 | 2025 HYUNDAI IONIQ 5 | SEAT BELTS:FRONT:RETRACTOR | 1,535 | |
| 25V809000 | 2025 HYUNDAI SANTA FE | AIR BAGS:SIDE/WINDOW:CURTAIN | 258 | |
| 25V549000 | 2025 HYUNDAI SANTA FE | ENGINE AND ENGINE COOLING:CRITICAL FASTENERS | 29 | |
| 25V659000 | 2024 HYUNDAI SANTA FE | ELECTRICAL SYSTEM:STARTER ASSEMBLY | 135,386 | |
| 25V605000 | 2025 HYUNDAI IONIQ 5 | SUSPENSION:CRITICAL FASTENERS | 8 | |
| 25V606000 | 2023 HYUNDAI IONIQ 6 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:PORT | 31,042 | |
| 25V482000 | 2025 HYUNDAI IONIQ 5 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY | 10 | |
| 25V373000 | 2025 HYUNDAI IONIQ 5 | EXTERIOR LIGHTING:HEADLIGHTS | 10,409 | |
| 25V291000 | 2025 HYUNDAI PALISADE | POWER TRAIN:AUTOMATIC TRANSMISSION:FLUID/LUBRICANT:PUMP | 620 |