Recall 25V796000 — FUEL SYSTEM, GASOLINE Defect in 2020-2023 HYUNDAI SONATA
RECALL This recall affects up to 85,043 vehicles.
Recall Summary
| NHTSA Campaign | 25V796000 |
| Manufacturer | Hyundai Motor America |
| Vehicles Affected | 85,043 |
| Component | FUEL SYSTEM, GASOLINE |
| Affected Vehicles |
Defect Description
Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.
Safety Consequence
A melted fuel tank can leak, increasing the risk of a fire.
Remedy
Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed beginning January 15, 2026. Additional letters will be sent once the final remedy is available. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.
Related Recalls for HYUNDAI
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 25V808000 | 2024 HYUNDAI SANTA FE | BACK OVER PREVENTION:DISPLAY FUNCTION | 143,472 | |
| 25V797000 | 2025 HYUNDAI IONIQ 5 | SEAT BELTS:FRONT:RETRACTOR | 1,535 | |
| 25V809000 | 2025 HYUNDAI SANTA FE | AIR BAGS:SIDE/WINDOW:CURTAIN | 258 | |
| 25V549000 | 2025 HYUNDAI SANTA FE | ENGINE AND ENGINE COOLING:CRITICAL FASTENERS | 29 | |
| 25V659000 | 2024 HYUNDAI SANTA FE | ELECTRICAL SYSTEM:STARTER ASSEMBLY | 135,386 | |
| 25V605000 | 2025 HYUNDAI IONIQ 5 | SUSPENSION:CRITICAL FASTENERS | 8 | |
| 25V606000 | 2023 HYUNDAI IONIQ 6 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:PORT | 31,042 | |
| 25V482000 | 2025 HYUNDAI IONIQ 5 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY | 10 | |
| 25V373000 | 2025 HYUNDAI IONIQ 5 | EXTERIOR LIGHTING:HEADLIGHTS | 10,409 | |
| 25V291000 | 2025 HYUNDAI PALISADE | POWER TRAIN:AUTOMATIC TRANSMISSION:FLUID/LUBRICANT:PUMP | 620 |