Recall 04V077000 — ENGINE AND ENGINE COOLING Defect in 2002-2003 VOLVO VN
RECALL This recall affects up to 2,112 vehicles.
Recall Summary
| NHTSA Campaign | 04V077000 |
| Manufacturer | VOLVO TRUCKS NORTH AMERICA, INC. |
| Vehicles Affected | 2,112 |
| Component | ENGINE AND ENGINE COOLING |
| Date Notified | |
| Affected Vehicles |
Defect Description
ON CERTAIN HEAVY-DUTY CLASS 8 TRUCKS, THE ASSEMBLED ENGINE PRE-HEATER JUMPER WIRING HARNESS WAS INCORRECTLY ASSEMBLED.
Safety Consequence
THE ENGINE PRE-HEATER COULD OVERHEAT RESULTING IN DAMAGE TO THE PRE-HEATER AND OTHER ENGINE HEAT SENSITIVE COMPONENTS NEAR THE PRE-HEATER AND THE ABILITY TO RE-START THE ENGINE COULD BE COMPROMISED, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL REPAIR THE AFFECTED CIRCUITS IN THE JUMPER WIRING HARNESS CONNECTOR. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING MARCH 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLVO TRUCKS AT 1-800-528-6586.
Related Recalls for VOLVO
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 25V757000 | 2026 VOLVO VNL (4) | EXTERIOR LIGHTING | 1,465 | |
| 25V802000 | 2025 VOLVO VNL (4) | EQUIPMENT:MECHANICAL | 1,859 | |
| 25V818000 | 2025 VOLVO XC60 | SEATS:CRITICAL FASTENERS | 3 | |
| 25V753000 | 2019 VOLVO VAH | SEAT BELTS:FRONT:ANCHORAGE | 242 | |
| 25V621000 | 2025 VOLVO VNL (4) | EXTERIOR LIGHTING:LIGHTING CONTROL MODULE | 2,307 | |
| 25V654000 | 2025 VOLVO EX90 | STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT | 1,119 | |
| 25V620000 | 2026 VOLVO VNL (4) | LATCHES/LOCKS/LINKAGES:DOORS:LATCH | 3,609 | |
| 25V589000 | 2026 VOLVO V60CCMHEV | SEAT BELTS:FRONT:RETRACTOR | 1,357 | |
| 25V520000 | 2026 VOLVO VNL (4) | STEERING | 2,487 | |
| 25V392000 | 2024 VOLVO XC40 | SERVICE BRAKES | 11,469 |