Recall 04E038000 — FUEL SYSTEM, OTHER:STORAGE Defect in 2002-2003 ORION VII
RECALL This recall affects up to 2,030 vehicles.
Recall Summary
| NHTSA Campaign | 04E038000 |
| Manufacturer | STRUCTURAL COMPOSITES INDUSTRIES |
| Vehicles Affected | 2,030 |
| Component | FUEL SYSTEM, OTHER:STORAGE |
| Date Notified | |
| Affected Vehicles |
Defect Description
CERTAIN COMPRESSED NATURAL GAS FUEL CONTAINERS, MODEL ALT823D, P/N 1273147, EQUIPPED ON CERTAIN 2003 AND 2004 ORION VII BUSES. THE NVG CONTAINER'S PRESSURE RELIEF DEVICES FAIL TO TIMELY AND FULLY ACTIVATE AS REQUIRED BY FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 304, COMPRESSED NATURAL GAS FUEL CONTAINER INTEGRITY.
Safety Consequence
IN THE EVENT OF A VEHICLE FIRE WITH THE FUEL SYSTEM ROOF ENCLOSURE REMOVED OR OPENED, THE FUEL CONTAINER'S PRESSURE RELIEF DEVICES MAY NOT ACTIVATE AS THEY ARE DESIGNED TO DO AND THE FUEL CONTAINER COULD RUPTURE AND EXPLODE. SUCH AN EXPLOSION, IF IT WERE TO OCCUR, COULD CAUSE SERIOUS INJURIES OR DEATH TO OCCUPANTS OF THE BUS OR TO PERSONS OUTSIDE THE BUS.
Remedy
STRUCTURAL COMPOSITES WILL REPLACE THE PRESSURE RELIEF VALVE FREE OF CHARGE. STRUCTURAL COMPOSITES IS EXPECTED TO NOTIFY THE OWNERS OF AFFECTED ORION VII BUSES IN JUNE 2004. THE RECALL BEGAN FEBRUARY 2005.
Related Recalls for ORION
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 16V017000 | 2010 ORION VII | SEATS | 408 | |
| 15V288000 | 2008 ORION VII | ENGINE AND ENGINE COOLING:ENGINE | 455 | |
| 14V106000 | 2009 ORION VII | ENGINE AND ENGINE COOLING:ENGINE | 455 | |
| 13V476000 | 2003 ORION V | ELECTRICAL SYSTEM | 3,009 | |
| 13V056000 | 2011 ORION VII | PARKING BRAKE:DRIVELINE:AIR:CHAMBER | 171 | |
| 12V447000 | 2004 ORION V | ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER | 187 | |
| 10V538000 | 1999 ORION VI | EQUIPMENT ADAPTIVE/MOBILITY | 217 | |
| 11V523000 | 2010 ORION ORION VII LI-ION HYBRID | ELECTRICAL SYSTEM:12V/24V/48V BATTERY | 1,300 | |
| 11V421000 | 2010 ORION VII | ENGINE AND ENGINE COOLING | 96 | |
| 11V214000 | 2008 ORION VII | LATCHES/LOCKS/LINKAGES:DOORS:LATCH | 2 |