NHTSA Complaint #740083 — 1996 FORD EXPLORER

WHEN DRIVING THIS FALL I FOUND THAT WHEN USING THE VENT I GOT NOTHING BUT HOT AIR, THEN THE AUTOMATIC SETTING ON THE HEAT/AIR TEMPERATURE CONTROL WOULD NOT REGULATE PROPERLY. IT WOULD GO TO EXTREMES TO 85+ DEGREES, THEN DROP OFF AND BLOW UNTIL IT WAS DOWN TO 60 AND THEN BACK UP TO 85 CONTINUOUSLY. I WENT ACCORDING TO THE OWNER'S MANUAL, WHICH STATED I NEEDED TO HAVE IT PUT ON THE COMPUTER AND CHECKED AT THE DEALER. AFTER THEY KEPT MY CAR 2 X AS LONG AS PROMISED AND CHARGING ME $100 TO CALL THE ENGINEERS AT FORD ITSELF, THEY TOLD ME IT WAS THE BLEND DOOR IN THE HEATER PLENUM. THIS DOOR IS APPARENTLY MADE OF PLASTIC AND BREAKS. IN MY CASE IT WORKED FOR A LITTLE WHILE, BUT VERY SLOWLY, AND WAS IN THE PROCESS OF BREAKING. IT CURRENTLY DOES NOT WORK AND IS STUCK IN THE AIR CONDITIONING SIDE. I GET NO HEAT AND CAN'T DEFROST MY WINDOWS. I LIVE IN WISCONSIN AND WE ARE EXPECTING FREEZING RAIN TODAY, NOT TO MENTION SNOW LATER THIS WEEK. THE DEALER HAS TOLD ME THAT THE ENGINEER THEY TALKED TO SAID THIS HAS HAPPENED BEFORE. IF IT IS A BAD DESIGN, BUT BECAUSE IT IS NOT OFFICIALLY A DEFECTIVE PART ON THEIR LIST, THEY COULD NOT FIX IT WITHOUT CHARGING ME ANOTHER $700 ON TOP OF THE $100 ALREADY SPENT TO DIAGNOSE THE PROBLEM. I HAVE FOUND ON THE INTERNET THAT I AM NOT THE ONLY ONE THIS HAPPENED TO (SEE MIGHTYAUTOPARTS.COM, ON THE LINE WITH LARRY HAMMER - EXPLORING THE LIMITS OF PATIENCE). THE NEWLY DESIGNED DOOR IS MADE OF NYLON THAT IS STRONGER AND LESS SUSCEPTIBLE TO BREAKING. WHEN CONTACTING FORD CUSTOMER 1ST TO LET THEM KNOW ABOUT MY VISIT, THEY SAID AN ADVISOR WOULD BE ASSIGNED TO ME AND WOULD CONTACT ME THE NEXT DAY, THAT WAS 2 WEEKS AGO. I FEEL I AM BEING GIVEN THE RUN-AROUND. I AM DRIVING IN AN UNSAFE VEHICLE. FORD WILL NOT TAKE ANY RESPONSIBILITY FOR THE BAD DESIGN. I FULLY APPRECIATE AND ACCEPT THAT THINGS WEAR OUT ON VEHICLES AND NEED TO BE REPLACED, BUT DEFECTIVE DESIGN SHOULDN'T BE AT MY EXPENSE, IN DOLLARS OR SAFETY.