NHTSA Complaint #737131 — 1997 FORD EXPLORER

THERE IS METAL FATIGUE OF DOOR PANEL AT HINGE AT THE UPPER RIGHT HAND CORNER OF THE REAR LIFT GATE. THE COMPANY SAYS THE DOOR HAS TO BE REPLACED, THAT IT CANNOT BE FIXED AS A FIX WOULD FURTHER FATIGUE THE METAL. THE BENDING OF THE METAL IS TAKING PLACE WHERE THE HINGE ATTACHES AND IS BENDING THE PANEL UP SO THAT WHEN THE DOOR IS CLOSED, THE BENT BODY WORK ACTS AS A SCOOP, DRAWING RAIN WATER, AIR AND, I ASSUME, EXHAUST FUMES INTO THE PASSENGER COMPARTMENT. I COMPLAINED TO FORD AND THEY HAVE SAID THEY WILL COVER APPROX. $1,000 OF THE $1300 ESTIMATE TO FIX THE PROBLEM. HOWEVER GENEROUS THAT MAY BE, I FEEL THIS IS A PROBLEM THAN IS A DESIGN PROBLEM AND THAT IT MAY AFFECT MANY MORE THAN JUST MY UNIT. I HAVE NOT YET TAKEN THE CAR IN FOR THE REPAIR....THE EARLIEST I CAN GET AN APPT. IS 12/11. THE DEALER HAS BEEN MOST COOPERATIVE IN THIS BUT THE EXPENSE OF THE REPLACEMENT OF THE DOOR IS LARGE AND, IN MY ESTIMATION, SHOULD BE 100% COVERED BY THE COMPANY. JM. *AK