NHTSA Complaint #11716580 — 2015 KIA SORENTO

I am filing this complaint regarding a suspected safety defect involving the Theta II engine in my 2015 Kia Sorento. The vehicle developed progressive engine failure symptoms including: Engine knocking and abnormal mechanical noise Loss of power while driving Misfire conditions Excessive oil consumption Progressive deterioration of engine performance These symptoms began at approximately 150,000 miles and worsened over time. Given the documented history of Theta II engine failures involving rod bearing defects, sudden engine seizure, loss of power, and fire risk, I believe my vehicle is experiencing a progression of the same known defect. 2) Safety Risk to Driver and Public The engine condition created serious safety risks, including: Potential sudden engine failure while driving Loss of power in traffic or at highway speeds Increased risk of collision Potential fire hazard associated with Theta II engine failures Despite these risks, Kia and its authorized dealership advised me to continue operating the vehicle. I was explicitly told to “drive it until it fails.” This guidance was given despite Kia’s documented knowledge of Theta II engine defects and associated safety hazards. 3) Manufacturer Response and Denial I reported the engine failure to Kia and its authorized dealership. Kia denied coverage, stating: The vehicle had “too many miles,” and The failure was allegedly “not rod bearing related.” However, Kia and the dealership refused to provide: Complete diagnostic trouble codes (DTCs) Technician notes or inspection reports Compression or leak-down test results Oil analysis or evidence proving bearing failure was ruled out Without this information, Kia’s conclusion that the failure is not related to the Theta II defect is unsupported and unverifiable. 4) Concern of Misdiagnosis and Defect Misclassification Based on the symptoms and known Theta II failure patterns, I believe Kia may be misclassifying a progressive bearing-related engine failure as a non-covered