NHTSA Complaint #11689825 — 2020 KIA SPORTAGE

I leased my 2020 Kia Sportage LX in August 2019 and purchased the Vehicle after the lease. In April 2025, the Vehicle started emitting a strong gas smell after filling. Often, the pump would stop short around 8-10 gals instead of the usual 13-14 gals. I attributed both to perhaps cheap gas and faulty pumps. On September 23, 2025, I went to the dealership to check the gas odor and possible gas leakage and ticking engine noise. I ended up having to replace the entire fuel tank. The car is now 6 years old and, of course, out of its 5-year warranty. The report indicates that the leak was from the top of the tank and in the cabin; therefore, nothing was caused by normal wear or damage. Upon searching, I found that in January of 2019, previous years were recalled to replace the fuel tank due to similar issues (Gas Tank Recall # SC172). Some of these models had recalls for the KSDS as well, and my vehicle had been recalled and repaired. My concern is that this is my 3rd Kia and 6th car total in life. Never have I had to replace a gas tank. I firmly believe some of these 2020 vehicles were built at the end of 2018 with the same parts in the 2019 recall; however were missed due to recall time and manufacturing rollouts.