NHTSA Complaint #11670898 — 2018 FORD MUSTANG

I own a 2018 Ford Mustang EcoBoost with a Gasoline Direct Injection (GDI) engine. At around 100,000 miles, the engine developed severe carbon buildup, resulting in cylinder scoring and catastrophic engine failure. Despite following Ford’s recommended maintenance schedule (including a 100,000-mile GDI cleaning service performed by the dealership), my car now has one cylinder with only 70 psi compression (confirmed by borescope and mechanical test). Other cylinders measure 135–160 psi. I have learned Ford is aware of this issue and has made design changes in later models (adding extra fuel pumps/dual injection systems) to address it, but no recall or owner warning has been issued for earlier EcoBoost Mustangs. My research and discussions with BG Products and independent experts show this is a common flaw with GDI-only systems, and Ford has failed to inform owners or provide a lasting solution. The dealership and Ford have offered limited goodwill, but the engine is beyond repair and requires a full replacement. I believe Ford’s failure to warn owners about this well-known defect constitutes a safety and reliability risk. I am requesting NHTSA to investigate this widespread issue and require Ford to take responsibility for affected vehicles.