NHTSA Complaint #11645665 — 2021 GMC SIERRA 1500

Subject: Complaint Regarding Recurring Engine Failure in 2021 GMC Sierra AT4 Dear National Highway Traffic Safety Administration, I am writing to formally express my concern regarding recurring engine failures in my 2021 GMC Sierra AT4 (6.2L engine). At 23,000 miles, the vehicle suffered a complete breakdown due to failure of cylinder #8, lifters, and push rods. General Motors covered the repairs at that time. However, at 97,000 miles, the exact same issue reoccurred, resulting in significant engine damage. The dealership diagnosed a misfire in cylinder #8, leading to the removal of the right cylinder head, where they found a bent push rod, spun lifter, damaged camshaft lobe, and lifter roller. The repair estimate totals $9,746, but GM has refused to cover the costs, despite us having an extended warranty purchased from the dealership. This recurring failure raises serious concerns about engine reliability and manufacturing defects in General Motors vehicles. I urge the NHTSA to investigate this issue, as multiple GMC and Chevrolet owners have reported similar problems with the 6.2L engine lifter and camshaft system. This is not just a costly repair but a potential safety hazard that GM has failed to properly address. Thank you for your attention to this matter. I appreciate any guidance or action the NHTSA can take to hold GM accountable and ensure consumer protection.