NHTSA Complaint #11447639 — 2003 FORD EXPEDITION
ENGINE issue reported to NHTSA
Complaint Details
| ODI Number | 11447639 |
| Vehicle | 2003 FORD EXPEDITION |
| Component | ENGINE |
| Date of Incident | |
| Date Filed | |
| Mileage | N/A miles |
| Crash | No |
| Fire | No |
| Injuries | 0 |
| Deaths | 0 |
| Vehicle Towed | No |
| State | TX |
Consumer Description
THIS IS THE 2ND TIME IT HAPPENED TO MY 2003 FORD EXPEDITION. WHILE DRIVING HEARD A LOUD POPPING NOISE, FOLLOWED BY CONTINUOUS POPPING LOUD POPPING NOISE LIKE A BROKEN EXHAUST MUFFLER, SOUNDED LIKE A MOTORCYCLE. AFTER INVESTIGATING, FOUND OUT THAT THE #3 SPARK PLUG POPPED OUT (EJECTED) OF THE HEAD CYLINDER, BROKE THE SPARK IGNITION COIL. WHEN THIS HAPPENED, I SMELLED FUEL, AND SAW SMOKE COMING FROM UNDER THE HOOD, SO I DID NOT DRIVE THE CAR AND TOWED THE CAR HOME. I HAD TO REPLACE THE IGNITION COIL AND SPARK PLUG AND REINSTALLED THE SPARK PLUG BUT IT SEEMED TO BE STILL LOOSE, SO I TOOK IT OUT AND PUT THREAD LOCK AND REINSTALLED IT BUT DID NOT TIGHTEN IT TO THE MAX AND DID NOT START THE CAR TILL AFTER 24 HOURS SO THE THREAD LOCK WILL HOLD IT IN PLACE. YESTERDAY THE SAME THING HAPPENED TO #8 SPARK PLUG, IT ALSO BROKE THE COIL, AND WHEN I TRIED TO INSTALL THE NEW SPARK PLUG, FOUND OUT THAT THE THREADS ON THE HEAD CYLINDER WILL NOT GRAB THE SPARK PLUG, AND NOW I AM STUCK WITHOUT A CAR. WHEN I ASKED AROUND, PEOPLE SAID THIS IS A COMMON PROBLEM ON THE FORD EXPEDTION. THIS IS DANGEROUS AND COULD KILL SOMEONE IF THE ENGINE CAUGHT ON FIRE, BECAUSE I SMELLED GAS AND SMOKE. IF THIS IS A COMMON DANGEROUS PROBLEM ON THE FORD EXPEDTION, HOW COME THERE IS NO RECALL FOR IT???? ARE WE WAITING FOR SOMEONE TO DIE DUE TO ENGINE / VEHICLE FIRE TO DO SOMETHING ABOUT IT? PLEASE LOOK INTO THIS ISSUE ASAP AND LET FORD FIX THIS DANGEROUS PROBLEM. SPARK PLUGS EJECTING OUT LIKE THIS? I NOTICED THAT THERE ARE ONLY 4 THREADS ON THE HEAD CYLINDER HOLDING THE PARK PLUG, BUT THE SPARK PLUG HAS 10 OR 11 THREADS AND OFCOURSE ONLY 4 OF THOSE THREADS ARE BEING HELD BY THE HEAD CYLINDER. THIS IS A DANGEROUS PROBLEM WAITING TO HURT OR KILL SOMEONE, PLEASE ASK FORD TO FIX THIS BIG PROBLEM, THANK YOU....
Related Complaints for the 2003 FORD EXPEDITION
Other ENGINE Complaints
#11642012
The contact owns a 2003 Ford Expedition. The contact stated that while operating the vehicle, the check engine warnin...
#11566561
My Ford Expedition started randomly stalling and it stalled in the highway. The engine just shut down in the middle o...
#11491056
The contact owns a 2003 Ford Expedition. The contact stated while driving 45 MPH, the engine was misfiring, and the c...
#11450943
This vehicle has a faulty engine. The aluminum that Ford used to create the top end is too thin to support the pressu...
#11373099
FUEL PUMP RELAY SHORTED OUT IN MOTION. HIGHWAY AND CITY STREETS. STEERING LOCKS UP ENGINE JUST DIES IN MOTION. SUPER ...
Recent Complaints for the 2003 FORD EXPEDITION
#11587033
FUEL/PROPULSION SYSTEM
Fuel leaking from emissions vents on fuel tank. Non reparable part.
#11566561
ELECTRICAL SYSTEM
My Ford Expedition started randomly stalling and it stalled in the highway. The engine just shut down in the middle o...
#11566561
FUEL/PROPULSION SYSTEM
My Ford Expedition started randomly stalling and it stalled in the highway. The engine just shut down in the middle o...
#11559141
ELECTRICAL SYSTEM
The brakes are burning while driving & the emergency brakes are not applied. The power windows are failing 1 by 1.
#11559141
SERVICE BRAKES
The brakes are burning while driving & the emergency brakes are not applied. The power windows are failing 1 by 1.