NHTSA Complaint #11428658 — 2008 FORD FUSION

2008 Ford Fusion was recalled by Ford because of an anti-lock brake system failure. The first Safety Recall Notice 19S54 was issued in 2019. We got notification of the recall from ford in early 2020. The notification clearly stated and was confirmed by a call to Ford Corporate and our Ford Dealer Park Ford of Mahopac NY that parts for the repair were not available and that we would be informed when they do become available. We were informed that parts were available and we brought the car in for two recall repairs. A recall to replace the Driver side airbag was Completed but not for the Anti-lock brake system. Instead they ran a test on the system and a procedure to try to fix the issue without having to replace parts. This procedure rendered the car unsafe to drive because the brake pedal now needs to be pumped to get pressure for the brakes to be operational. Although this test failed and rendered the car unsafe ford released the car with a promise to replace the parts when they become available. A call to Ford corporate to inform them of this safety issue was that they have no programs that cover the vehicle any more to help in this situation. The Anti-lock brake system originally failed around 2014. We noticed the problem when the Anti-lock brake warning light would intermittently come on. After a period of time of daily driving the vehicle the light remained on the the brake system became spongy. Local repair confirmed the problem and diagnosed it to be an anti-lock brake HCU failure. After getting the vehicle to invoke the anti-lock system while driving the pedal fade disappeared. So the car drove normally but the Anti-lock light was illuminated. Every year the car passed NYS inspection and the brakes were tested. A total brake job replacing brake lines, calipers, drums and rotors was completed in 2020. The system passed with normal braking operation even though the Anti-lock Brake warning light was still on. So for years after the failure the system operated