NHTSA Complaint #11364832 — 1999 TOYOTA 4RUNNER

MY VEHICLE IS VERY CLEAN AND WELL MAINTAINED AND HAD NO INDICATION OF TROUBLE OR HANDLING ISSUES. A REPAIR SHOP WAS TAKING IT BACK TO FIX AN EXHAUST PROBLEM WHEN HE NEARLY LOST CONTROL. I COULDN'T BELIEVE IT WHEN HE NOTIFIED ME IT WAS UNSAFE TO DRIVE, BUT FOUND OUT THAT ONE SECTION OF THE FRAME HAD TOTALLY RUSTED THROUGH WHERE THE AXLE LINK MOUNTS TO THE FRAME. IT COULD HAVE TORN THE AXLE OUT FROM UNDER THE VEHICLE WITH NO PREVIOUS WARNING. I HAD BEEN DRIVING ON 4 LANE INTERSTATE AT 70 JUST DAYS BEFORE WITH NO HANDLING ISSUES AT ALL. I PERSONALLY HAVE CHANGED THE OIL AND GREASED THE DRIVE TRAIN ALL BUT ONCE OVER THE PAST FIVE YEARS AND NOT NOTICED THIS SMALL AREA OF SEVERE RUST THROUGH. I HAVE ALSO SPENT OVER $3000 ON EXHAUST, TIRES, AND MAINTENANCE REPAIR OVER THE PAST YEAR BECAUSE I THOUGHT IT WAS WORTHY OF 5-10 MORE YEARS AND 100,000 MORE MILES. MY 2001 CAMRY IS DRIVEN BY MY SON NOW AND HAS APPROXIMATELY 390,000 MILES ON IT. I JUST SOLD MY 1994 JEEP CHEROKEE WITH OVER 300,000 MILES ON IT AND THIS 4RUNNER BODY IS IN MUCH BETTER CONDITION THAN THOSE AND THAT WAS WHY I EXPECTED THIS WOULD TOO. THIS IS DEFINITELY A WEAK SPOT HARD TO DETECT BECAUSE MYSELF AND 3 OTHER MECHANIC PLACES HAD NOT SEEN IT WHEN SERVICING IT BUT YET IT IS ALSO A VERY CRITICAL FUNCTION THAT CAN CAUSE COMPLETE LOSS OF CONTROL WHEN THE LEFT SIDE OF THE AXLE IS TORN LOOSE AND OUT FROM THE VEHICLE. HEAD-ON COLLISIONS, ROLLOVERS, ETC ARE VERY LIKELY. THEREFORE, I BELIEVE THAT THIS WARNING MUST BE MADE KNOWN TO OTHER DRIVERS OF THESE 4RUNNERS AND A RECALL TO REPLACE THE FRAME AS NEEDED JUST LIKE TOYOTA HAS DONE FOR OTHER TRUCKS OF THEIRS, I.E. TUNDRA, SEQUOIA, TACOMA WITH FULL FRAME LIKE THIS. THANK YOU FOR YOUR CONSIDERATION OF THIS FOR PROTECTION OF OUR PUBLIC.I HAVE PLENTY MORE PHOTOS OF THE VEHICLE THAT I CAN SHARE TO SUBSTANTIATE THE SOUNDNESS OF THE REST OF THE VEHICLE OR BAD SPOT RUSTING.