NHTSA Complaint #11290615 — 2002 FORD RANGER

WE ARE ORIGINAL OWNERS OF A 2002 FORD RANGER XLT NOW WITH 57,000 HIGHWAY MILES, ALWAYS GARAGED/WASHED/MAINTAINED, LITTLE DRIVING IN WINTER (MOSTLY IN SUMMER), ALWAYS FORD MAINTAINED/SERVICED AT SAME DEALERSHIP, BODY/ENGINE/TRANSMISSION IN GREAT SHAPE, WILL LIKELY FAIL INSPECTION THIS SPING BECAUSE FRAME AND FRAME COMPONENTS ARE SEVERELY RUSTED OUT. - SEVERE RUST ON THE ENTIRE FRAME INCLUDING BOTH CROSS MEMBERS (ENGINE AND TRANSMISSION), ARM BOLT POINTS AND CONTROL ARMS. - FRAME ALSO HAS SEVERE RUST DOWN BOTH SIDES TO REAR BUMPER, REAR AXLE AND DIFFERENTAL, LEAF SPRINGS AND ALL MOUNTS. - THE PASSENGER SIDE STEARING KNUCKLE IS DELAMINATING. - ALL BRAKE LINES HAVE FAILED WHILE DRIVING: FIRST THE REAR BRAKES INCLUDING ALL AXLE COUPLINGS AND DRUM COUPLINGS; SECOND THE FRONT BRAKE LINES FAILED AT THE DISK BRAKES AND RUBBER COUPLINGS. ALL BRAKE TUBES HAD TO BE REPLACED FROM THE MASTER CYLINDER TO THE WHEELS. - SERVICE MANAGER IS WORRIED ABOUT FRONT CROSS MEMBER FAILING UNDER THE ENGINE, MIDDLE CROSS MEMBER FAILING UNDER THE TRANSMISSION AND THE GAS TANK BRACKETS/STRAPS. - THE FRAME AND MEMBERS AND MOUNTS MUST BE REPLACED; THE REST OF THE VEHICLE IS MECHANICALLY SOUND. SERVICE MANAGER SAID NO REPAIR WAS POSSIBLE TO FRAME RUST IS SO BAD PICTURES CAN BE PROVIDED AND/OR VEHICAL INSPECTED BY NHTSA IF DESIRED. ALL BRAKE LINES AND COUPLINGS PERFORMED AROUND AUGUST 29, 2019.