NHTSA Complaint #10954990 — 1999 BMW 328I

THE WELDS SECURING THE PASSENGER SIDE FUEL STRAP BRACKET TO THE BODY FAILED WHILE DRIVING AROUND 45MPH ON A SMOOTH ROAD. I NOTICED A METAL SCRAPING NOISE AND PULLED OVER. THE BRACKET WAS STILL ATTACHED TO THE STRAP AND WAS DRAGGING ON THE GROUND UNTIL I TOOK IT OFF. THE FAILURE HAPPENED DURING COMPLETELY SAFE CONDITIONS, WITH NO WARNING SIGNS OF FAILURE. INSPECTION OF THE BRACKET AND AREA OF THE FRAME SUGGESTS THAT THE TACK WELDS WERE DEFECTIVE. IF THE FAILURE HAD HAPPENED AT HIGHWAY SPEEDS OR ON A ROUGH SURFACE, IT COULD WELL HAVE CAUSED A BLOWOUT OF THE REAR TIRE AND POSSIBLY DROPPING THE GAS TANK. THIS DEFECT IS EXTREMELY DANGEROUS. A QUICK SEARCH TURNS UP DOZENS OF ACCOUNTS OF THE EXACT FAILURE FOR THIS MODEL.