NHTSA Complaint #10724852 — 1999 FORD F-150

MY VEHICLE FAILED PA STATE INSPECTION DUE TO ROTTED OUT CORNERS OF THE FENDERS & RADIATOR SUPPORT ASSY. AND IS DEEMED UN-DRIVABLE AND UN-USABLE EVEN THOUGH THE REST OF THE TRUCK IS IN EXCELLENT CONDITION . THIS ASSY GOES ACROSS THE ENTIRE FRONT OF THE VEHICLE, HOLDS THE RADIATOR & AID COND CORES IN THE MIDDLE, AND ATTACHES TO BOTH FRONT BENDERS VIA SPOT WELDS AND IT'S LOWER CORNERS ATTACH TO THE FRAME OF THE TRUCK VIA SHOCK MOUNTS AND 2 LARGE BOLTS THUS ALSO SUPPORTING THE ENTIRE FRONT OF THE TRUCK ATTACHING IT TO THE FRAME . WITH BOTH LOWER CORNERS OF THIS ASSY ROTTED AWAY THE FRONT END OF THE TRUCK IS NOW FLOATING & SUSPENDED AND IS NOW NOT ATTACHED TO THE FRAME OF THE TRUCK THUS THIS IS A MAJOR HAZARD AND ESPECIALLY ON IMPACT IF IN A FRONTAL ACCIDENT . THERE ARE MANY COMPLAINTS ABOUT THIS PROBLEM ONLINE ON F150'S ALL THE WAY UP TO 2006 . THE "CAUSE" OF THE PROBLEM IS THAT THE PLASTIC FENDER WELLS DO NOT COME DOWN FAR ENOUGH IN THE FRONT SO WATER, SNOW, SLUSH, AND SALT ARE FLUNG FORWARD BY THE FRONT TIRES AND HIT THE BACK SIDE OF THE FRONT BUMPER AND THEN ARE DIRECTED BACK INTO THE FENDERS & RADIATOR SUPPORT ASSY WHICH IS AN OPEN-TOP BOX CHANNEL ON THE BOTTOM WITH NO DRAIN HOLES . SINCE THE WATER, SNOW, SLUSH, AND SALT LAY IN THIS OPEN-TOP BOX CHANNEL IT JUST ROTS THE CORNERS OUT . THIS IS PURELY A DESIGN PROBLEM 2 WAYS; 1. FENDER WELLS TOO SHORT IN THE FRONT 2. NO DRAIN HOLES IN THE OPEN-TOP BOX CHANNEL 3. THE ENTIRE ASSY OF POOR STEEL QUALITY AND NOT PRESERVED WITH RUST PROOFING SO NOW I HAVE A LOW MILEAGE 1999 F150 IN EXCELLENT CONDITION THAT'S UN-USABLE !!! LOCAL DEALER SAID THEY ARE NOT AWARE OF A RECALL SO I'M HOPING THIS INFORMATION WILL GENERATE ONE BECAUSE THERE ARE MANY OTHER VEHICLES OUT THERE WITH THE SAME EXACT PROBLEM UP THRU AT LEAST 2006 . I HAVE MANY GREAT PICTURES OF THE ROTTED OUT ASSY. AND CAN EMAIL THEM UPON REQUEST .