NHTSA Complaint #10716033 — 2008 BMW 550I

ELECTRICAL SYSTEM issue reported to NHTSA

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Complaint Details

ODI Number 10716033
Vehicle 2008 BMW 550I
Component ELECTRICAL SYSTEM
Date of Incident
Date Filed
Mileage 77,000 miles
Crash No
Fire No
Injuries 0
Deaths 0
Vehicle Towed No
State GA

Consumer Description

I RECENTLY STARTED EXPERIENCING FUSES BLOWING ON MY RIGHT FRONT HEAD LIGHT UNITS. ERRORS WOULD INDICATE IT WAS THE 'RIGHT DAYLIGHT PARKING UNIT' AND THEN WOULD CLEAR OR STAY CONSTANT. WHEN IT WAS CONSTANT, IT WAS DUE TO A BLOWN FUSE. IT TURNS OUT WHEN I HAD A BMW CERTIFIED TECHNICIAN LOOK AT THE ISSUE HE SAID THAT THE PROBLEM WAS RELATED TO THE WIRING INSIDE THE FRONT HEAD LIGHT. THE WIRING HAD INSULATION THAT WAS STARTING TO FLAKE OFF ALLOWING CONTACT OF THE TWO WIRES GOING TO THE BULB AND WAS EVEN APPARENT ON OTHER WIRES WITHIN THE HEAD LIGHT ASSEMBLY. IF I HIT A BUMP OR WENT OVER RUMBLE STRIPS THESE WIRES COULD TOUCH AND SHORT CAUSING THE FUSE TO BLOW AND/OR ERROR MESSAGE. AFTER 3 FUSES AND BUYING AN UNNECESSARY SET OF H8 BULBS, THE TECHNICIAN FIXED THE WIRING WITH SOME ELECTRICAL TAPE BUT SUGGESTED THAT A FILE A COMPLAINT HERE SINCE THERE IS NO OPEN RECALL FOR THIS COMMON ISSUE. HE ALSO TOLD ME THIS PROBLEM WITH WIRE INSULATION FALLING OFF WAS VERY COMMON ON BMW'S THAT WERE 5-7 YEARS OLD. I COULD SEE BURN MARKS ON THE WIRE AN INSTALLATION FROM WHERE THE SHORT OCCURRED AND WAS SHOCKED THAT ALL THE WIRING WITHIN THE HEAD LAMP ON BOTH THE RIGHT AND LEFT FRONT SHOWED THESE FLAKING AND CRACKING. AFTER RESEARCHING ONLINE AT SEVERAL BMW FORUMS I FOUND MANY SIMILAR ISSUES AND IMAGES ALMOST IDENTICAL TO THE ONES MY TECHNICIAN TOOK. I WOULD LIKE A RECALL TO BE ISSUED BY BMW TO REPLACE THE HEAD LIGHT ASSEMBLIES OR INTERNAL WIRING WITH WIRES THAT HAVE A BETTER/PROPER INSULATOR THAT DOESN'T FLAKE OFF. I'VE NOT HAD THE BACK LIGHTS CHECKED, BUT FOUND THAT THIS IS COMMON ON MOST IF NOT ALL BMW LIGHT ASSEMBLIES FRONT/BACK FOR A FEW ONLINE RESEARCH QUERIES. ALSO WHERE CAN I SEND THE DIGITAL PICTURES MY TECHNICIAN TOOK OF THE WIRING?

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