NHTSA Complaint #10679626 — 2006 BMW 530XI ENGINE

Complaint Details

ODI Number	10679626
Vehicle	2006 BMW 530XI
Component	ENGINE
Date of Incident	January 28, 2015
Date Filed	January 29, 2015
Mileage	155,000 miles
Crash	No
Fire	No
Injuries	0
Deaths	0
Vehicle Towed	No
State	CA

Consumer Description

HEAD BOLTS TO THE ENGINE ARE MADE OF ALUMINUM. THESE BOLT THE UPPER PORTION OF THE HEAD GASKET. THIS IS A KNOWN PROBLEM. AT LEAST 1 ALUMINUM CYLINDER HEAD BOLT IS BROKEN AND THERE MAY BE 3 MORE BROKEN IN MY CAR. IT IS A KNOWN ISSUE WITH THIS E61 TOURING VEHICLE. BMW HAS DESIGNED AN ALUMINUM HEAD BOLT THAT IS KNOWN TO BREAK AT THE TENSIONS THEY SPECIFY IN THEIR MANUALS WHEN THEY CREATED THE CAR. CURRENTLY, UNLESS THE BROKEN BOLT PIECES ARE RECOVERED THE ENGINE MAY HAVE COMPLETE FAILURE WHILE DRIVING AND CAUSE AN ACCIDENT. IN ORDER TO REPLACE THE BROKEN BOLT, THE DEALER MUST CHECK THE 3 ADDITIONAL BOLTS AND RECOVER THE BROKEN BOLT PIECE SOMEWHERE IN THE ENGINE AND THIS REQUIRES A MINIMUM OF 7 HOURS OF LABOR PLUS THERE NEEDS TO BE A NEW HEAD GASKET BECAUSE THE VALVE COVER MUST BE REMOVED TO RETRIEVE/VIEW THE HEAD BOLTS. $3800 AT AN INDEPENDENT DEALER FOR A KNOWN DEFECT BY BMW. *TR

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