NHTSA Complaint #10662386 — 2004 CHEVROLET MALIBU

MY DAUGHTER PURCHASED THIS CAR ABOUT A YEAR AGO, SHE STATED THE DRIVERS SIDE SEAT WOULD NOT ADJUST. I ASSUMED A BAD ADJUSTMENT MOTOR. WHEN I EXAMINED THE SEAT I DISCOVERED THAT THE WELDS ON THE FRONT CROSS-BAR AND THE REAR CROSS BAR WERE SEPARATED BETWEEN THE SEAT AND LOWER ADJUSTMENT FRAME, THIS CAUSES THE DRIVERS SEAT TO LEAN TOWARD THE CENTER CONSOLE AND REAR OF THE VEHICLE. UPON FIRST EXAMINATION I THOUGHT THE WELDS HAD BROKEN, BUT ON CLOSER EXAMINATION IT APPEARS THAT THE WELD DID NOT PENETRATE THE METAL FAR ENOUGH AS THE WELD AND BAR WERE BOTH INTACT, EXCEPT FOR SOME SUPERFICIAL SCARING ON THE TUBING. THIS RESULTS IN A MAJOR SAFETY PROBLEM AS THE SEAT BELT IS ATTACHED TO THE SEAT AT THE RIGHT SIDE OF THE DRIVERS SEAT, NOT TO THE FLOOR OF THE VEHICLE. SHOULD THIS VEHICLE BE INVOLVED IN A FRONTAL CRASH THESE BROKEN WELDS RENDER THE SEAT BELT INEFFECTIVE AT BEST OR USELESS, DEPENDING ON THE WEIGHT OF THE DRIVER. IF THE AIR BAGS DO NOT DEPLOY THE DRIVER WILL BE THROWN FOREWORD ALONG WITH THE SEAT WITH THE APPEARANCE THAT THE DRIVERS WEIGHT BROKE THE SEAT, WHEN IN-FACT THE SEAT WAS EITHER BROKEN ALREADY OR SEVERELY WEAKENED BY INADEQUATE WELDS. A CURSORY ON LINE SEARCH REVEALED THAT THIS DEFECT EXISTS IN THE CHEVY MALIBU, MONTA CARLO, PONTIAC GRAND PRIX, PONTIAC G6, SATURN AURA AND ION. MODEL YEARS 1999 THROUGH 2009. I CONTACTED GM REF#[XXX] AND AS WITH MANY OTHER ON LINE COMPLAINTS WERE TOLD IN ESSENCE TOO BAD OUT OF WARRANTY YOUR PROBLEM NOT OURS. I AM FULLY CAPABLE OF WELDING THIS FRAME MY SELF, AND WILL DO SO HOWEVER, GM DEALERS CHARGE APP $1000. FOR THE REPAIR AND IF USING THE SAME STOCK FRAMES, WILL INSTALL A FAULTY FRAME. IN MY OPINION THESE FAULTY WELDS EXPOSE PEOPLE WITHOUT A PASSING FAMILIARITY TO MECHANICS, TO UNNECESSARY EXPENSE AS WELL AS AN UNNECESSARY SAFETY HAZARD. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR