NHTSA Complaint #10557615 — 2005 FORD ESCAPE

2005 FORD ESCAPE. I HAVE NOTICED RUST ON REAR FENDER WELLS IN THE PAST. IN SUMMER 2013, I FOUND A HOLE INTO THE PASSENGER AREA FROM THE REAR PASSENGER SIDE WHEEL WELL. FILLED HOLE AND ATTEMPTED TO UNDERCOAT TO PREVENT ADDITIONAL RUST. DECEMBER 26, 2013, WHILE DRIVING I HIT A BUMP AND HEARD A LOUD BANGING NOISE IN BACK RIGHT HAND SIDE OF THE VEHICLE. DRIVING BECAME DIFFICULT AFTER THE BUMP, SO I STOPPED TO INVESTIGATE THE ISSUE. THE SHOCK HAD SEPARATED FROM THE UNI-BODY/WHEEL WELL DUE TO CORROSION. THE NOISE WAS THE SHOCK HITTING THE PLASTIC INTERIOR OF THE VEHICLE. I DID SOME RESEARCH ON A REPLACEMENT PANEL AND I FOUND THIS IS AN ONGOING ISSUE WITH THE FORD ESCAPE WITH NUMEROUS EXAMPLES OF THIS SAME ISSUE. IT APPEARS THAT THE RIGHT PASSENGER SIDE WHEEL WELL OF THE FORD ESCAPE HAS A DESIGN FLAW CAUSING THE SHOCK TO SEPARATE FROM THE UNI-BODY. DRIVING BECOME DIFFICULT DURING THIS FAILURE AS THE VEHICLE IS RIDING ON THE SPRING AND THE SHOCK IS NOT ABLE TO REDUCE THE TIRE BOUNCE. *TR