NHTSA Complaint #10545698 — 2006 VOLKSWAGEN JETTA

I HAVE RUN INTO NUMEROUS ISSUES ON MY CAR THAT HAVE CAUSED ME TO TROUBLESHOOT AND SOLVE THESE PROBLEMS. MULTIPLE TIMES I HAVE PULLED BACK THE ABRASION PROTECTION ON THE WIRING AND FOUND THAT THE INSULATION COMMON TO THE WIRES IS CRACK OR WORN OFF EXPOSING THE CENTER CONDUCTOR OF THE WIRES. MANY TIMES THERE ARE NUMEROUS WIRES WITHIN A HARNESS THAT ARE WORN THROUGH. SO FAR I HAVEN'T FOUND ANY THAT ARE SHORTED OUT BUT MANY ARE VERY CLOSE AND AT HIGH RISK OF CAUSING AN ELECTRICAL SHORT/FIRE. I AM AN AIRCRAFT ELECTRICIAN/INSPECTOR AND HAVE FOUND THE ABRASION PROTECTION TO BE HORRIBLE INADEQUATE. THERE ARE 2 HARNESSES THAT GO TO THE TURBO THAT HAVE A HARD PLASTIC ABRASION COVER BUT NOTHING SHIELDING THE WIRE FROM THIS COVER. ON BOTH OF THESE HARNESSES I FOUND THAT THE PLASTIC HAD WORN A SERIES OF RIDGES DOWN THE ENTIRE LENGTH OF WIRE THEY COVERED AND EXPOSED THE CONDUCTOR IN MULTIPLE PLACES. MY RIGHT HAND MIRROR TURN SIGNAL WAS NOT WORKING SO I PULLED IT OUT AND TESTED THE BULB AND FOUND THAT IT WAS GOOD. WHEN I PULLED THE RUBBER BOOT THAT COVERS THE WIRES IN THE DOOR JAM I FOUND A POWER WIRE IN THERE THAT THE INSULATION HAD CRACKED AND PULLED APART EXPOSING .150" OF CENTER CONDUCTOR IN MULTIPLE PLACES. IT SEEMS THAT THE MAJORITY OF THE WIRING IS EITHER POOR QUALITY OR JUST NOT PROTECTED CAUSING THE INSULATION TO FAIL AND BECOME A MAJOR SAFETY HAZARD FOR POTENTIAL ELECTRICAL SHORTS OR FIRES. I HAVE HEARD THESE CARS ARE PRONE TO ELECTRICAL CAUSED FIRES AND STRONGLY BELIEVE THAT SOMETHING NEEDS TO BE DONE IN ORDER TO AVOID MORE VERY SERIOUS PROBLEMS WITH THESE CARS THAT COULD COST SOMEONE THEIR LIFE. I HAVE ONLY OWNED THIS CAR SINCE MAY OF 2013 AND HAVE ALREADY REPAIRED 4 WIRING HARNESSES THROUGHOUT THE CAR. THIS IS SOMETHING THAT SHOULD NEVER HAPPEN ON A CAR THAT IS ONLY 7 YEARS OLD. *TR