NHTSA Complaint #10498271 — 2010 VOLKSWAGEN JETTA

2010 VW JETTA TDI COMMON RAIL ENGINE STALLED WHILE CRUISING AT HIGHWAY SPEED SOUTHBOUND ON I-390 BETWEEN GENESEO AND ROCHESTER, NY. WHEN TWO ATTEMPTS TO RESTART CAR AS NORMAL FAILED, IT WAS TOWED TO DEALER AND REPAIRED BY REPLACING FUEL INJECTORS IN CYLINDERS 2 & 3 ACCORDING TO INJECTOR FAULT CODE THAT WAS GENERATED. VEHICLE WAS RETURNED TO ME, THEN EXHIBITED SAME SYSTEMS AGAIN. TOWED BACK TO DEALER WHEREUPON DISCUSSION WITH VW TECH LINE HAD DEALER REPLACE TURBO INTERCOOLER, POSSIBLY DUE TO EXTREME CONDENSATION AND ICE BUILD UP IN THE INTERCOOLER REFERENCED BY VW TSB # 21 12 01/2025464 FROZEN AIR CHARGE COOLER. AFTER INTERCOOLER REPLACEMENT, DEALER NOTIFIED ME THAT THE CAR IS STILL EXHIBITING THE SAME SYMPTOMS. DISCUSSIONS WITH VW TECH LINE RESULTED IN NOTIFICATION TO ME THAT THE ENGINE WIRING HARNESS SEEMS TO BE THE PROBLEM AND ADVISES REPLACEMENT OF THAT FOR $988 INCLUDING PARTS AND LABOR. HYDROLOCK AND CATASTROPHIC ENGINE DAMAGE DUE TO EXCESSIVE CONDENSATION FROM EMISSIONS SYSTEM DESIGN SEEMS TO BE THE MORE LOGICAL EXPLANATION, ESPECIALLY WITH THE 112 AND 234 PAGES RESPECTIVELY OF POSTS OF PEOPLE WITH THE SAME COMPLAINTS ON THESE WELL KNOWN FORUMS: HTTP://FORUMS.VWVORTEX.COM/SHOWTHREAD.PHP?5574701-TDI-INTERCOOLER-ISSUE-DESIGN-FLAW&P=75723976&VIEWFULL=1#POST75723976 HTTP://FORUMS.TDICLUB.COM/SHOWTHREAD.PHP?T=302863. *TR