NHTSA Complaint #10480745 — 2005 VOLVO XC90

SUNDAY MORNING (10.14.12) CAR MAKING A HORRIBLE NOISE FROM ENGINE BLOCK. SOUNDS LIKE LOOSE BOLTS RATTLING AROUND INSIDE ENGINE BLOCK. CHECKED TRUSTED VOLVO FORUMS ON WEB. I HAVE HAD FOUR VOLVOS BETWEEN MYSELF AND MY WIFE: 2000 S40 (WIFE), 2001 S80 AND NOW 2005 S40 (WIFE) AND MY XC90 - USED THESE FORUMS TO STAY UP ON LATEST ISSUES/MAINTENANCE. THERE WERE SEVERAL POSTS WITH IDENTICAL ISSUE WITH THIS MODEL, YEAR AND V8 ENGINE. APPARENTLY, ONGOING ISSUE WITH COUNTER BALANCE SHAFT BEARING. DESIGN FLAW ALLOWS RUST TO OCCUR AT BEARING AND THEN THEN CB-SHAFT FAILS. WILL CAUSE INCREDIBLE DAMAGE TO ENGINE - MAYBE EVEN DEATH IF OCCURS AT HIGH SPEEDS. CALLED DEALER THIS MORNING, THEY ARE FAMILIAR WITH ISSUE, WANTED ME TO DRIVE IN OR TOW. COST IS PROHIBITIVE AND BASED ON LEGIONS OF SIMILAR CONSUMER REPORTS, AM ALREADY CERTAIN OF DIAGNOSIS. VOLVO NA EVEN DISTRIBUTED TECHNICAL BULLETIN TO SERVICE DEPTS TO DRILL MOISTURE RELIEF HOLE IN BEARING AREA AS FIX FOR THOSE UNDER WARRANTY!!! THAT'S INSANE!!! LINKS TO POSTS ABOUT ISSUE (ONE OWNER EVEN POSTED VIDEO OF HIS ENGINE NOISE): HTTP://FORUMS.SWEDESPEED.COM/SHOWTHREAD.PHP?123707-INTERMITTENT-CLATTERING-NOISE-FORM-HEAD-OF-BLOCK-WITH-ROUGH-RUNNING ALSO HTTP://S298.PHOTOBUCKET.COM/ALBUMS/MM262/DLRNORDIC/VEHICLE20PICTURES202010/ACTION=VIEW&CURRENT=IMG_0385.MP4 AND HTTP://WWWODI.NHTSA.DOT.GOV/COMPLAINTS/RESULTS.CFMODI_IDS=10313311&SEARCHTYPE=QUICKSEARCH&SUMMARY=TRUE&REFURL=EMAIL NEED VOLVO NA TO STEP UP AND HELP, HELP, HELP! HARDWORKING FAMILY MAN WITHOUT ESTIMATED 10-15K TO FIX THIS!!! ALSO, ISSUE WITH INTERNAL RAIN LEAKS ON 2005 S40 BUT NEVER RAISED FUSS. LOVE OUR VOLVOS BUT IN A REAL SPOT HERE. COME ON VOLVO NA, DO THE RIGHT THING!! WILL ACKNOWLEDGE VOLVO'S COMMITTMENT TO CONSUMER ALL ACROSS WEB!!! *TR