NHTSA Complaint #10428834 — 2006 FORD ESCAPE HYBRID

THE BRAKES FAIL ON A REGULAR BASIS WHILE SLOWING DOWN FROM SPEEDS BETWEEN 10 AND 35 MPH. IT OCCURS AS A SUDDEN RELEASE OF BRAKING PRESSURE WHILE STEPPING ON THE BRAKE PEDAL TO SLOW DOWN. AT THAT TIME A MOMENTARY WARNING LIGHT COMES ON FOR SEVERAL SECONDS AND THE SYSTEM APPEARS TO GO INTO A FAIL-SAFE MODE THAT ALLOWS MANUAL OPERATION OF THE BRAKES. THIS CAUSES A LARGE INCREASE IN BRAKING DISTANCE AND I CONSIDER IT VERY DANGEROUS. THIS FAILURE SEEMS TO BE RELATED TO THE HYBRID BRAKING SYSTEM AND MAY BE COMMON TO OTHER HYBRID VEHICLES. AFTER STOPPING THE WARNING LIGHT GOES AWAY AND THE BRAKES WILL AGAIN FUNCTION NORMALLY. THE FAILURE DOES NOT OCCUR CONTINUOUSLY BUT IT DOES OCCUR ALMOST EVERY DAY THAT IT IS DRIVEN. THE CAR HAS BEEN IN A REPAIR SHOP NUMEROUS TIMES WITH MANY PART REPLACED BUT THE PROBLEM CONTINUES TO EVADE OUR FLEET MECHANICS. THIS IS AN INHERENT PROBLEM WITH THIS VEHICLE AND COMMONLY KNOWN WHERE THERE ARE LARGE FLEETS OF HYBRID VEHICLES. MY CO-WORKER DRIVES THE SAME TYPE OF ESCAPE HYBRID AND HE HAS THE SAME FAILURE. PLEASE INVESTIGATE WITH FORD AND/OR TOYOTA. A SIMILAR PROBLEM HAS BEEN SEEN WITH TOYOTA PRIUS IN OUT FLEET. *TR CONSUMER STATED AT SOME PERIOD AROUND 2014-15 THE CAR WAS SENT TO THE FLEET DEPT AGAIN FOR BRAKING PROBLEMS AND THERE WAS SOME BREAKTHROUGH WITH REPAIRS. VEHICLE WAS TRANSFERRED TO DIFFERENT NYCDEP DRIVER FOR A COUPLE OF YEARS. VIN NUMBER NOT AVAILABLE BUT COULD INQUIRE WITH CONSUMER'S TRANSPORTATION SECTION. UPDATED 6/11/18*JB