NHTSA Complaint #10421090 — 2006 LOTUS ELISE

I WAS DRIVING HOME FROM WORK, AND AFTER ABOUT HALF OF A MILE I STARTED TO SMELL BURNING OIL AND THOUGHT TO MYSELF "BOY, I'M GLAD THAT SMELL ISN'T COMING FROM MY CAR!" I WAS TRAVELING AT ABOUT 55 MPH. I LOOKED IN MY REAR VIEW MIRROR AND SAW A THICK TRAIL OF OIL FOLLOWING ME AND LOOKED AT MY OIL LIGHT AND SAW THAT IT WAS ON. I IMMEDIATELY PULLED OVER. THERE WAS OIL COVERING THE RIGHT REAR TIRE, BRAKE ASSEMBLY, AND SUSPENSION. THE REMAINING TWO OR THREE QUARTS CAME OUT WHILE I WAS CALLING THE TOW TRUCK. THE SHOP MECHANICS SAID THAT THE OIL COOLER HOSE SLIPPED OUT OF IT'S CRIMP AND HE SHOWED ME A PHOTOGRAPH. I FOUND OUT LATER THAT THERE IS NO EASY FIX. ACCORDING TO THE EXPERTS IN THE LOTUSTALK FORUMS, IT'S COMMON FOR THE CRIMPS TO COME UNDONE. ALTHOUGH I HAD SHUT DOWN THE ENGINE IN TIME TO AVOID A COMPLETE SEIZE UP, THE REPAIR COST WILL STILL BE AROUND $2000 TO REPLACE THE HOSES AND CLAMPS. MOST OF THE COST IS FROM LABOR BECAUSE IT'S DIFFICULT TO PULL THE HOSES THROUGH AND THE FRONT CLAMSHELL NEEDS TO BE REMOVED. THERE ARE AFTERMARKET KITS TO REPLACE THESE OIL COOLER HOSE/CLAMP SYSTEMS. I HAVEN'T FIGURED OUT HOW I'M GOING TO DO THE REPAIRS YET BECAUSE THE NEAREST LOTUS DEALER IS $250 MILES AWAY. ALTHOUGH I WAS UNINJURED, I CAN SEE HOW THIS COULD CAUSE INJURIES - EITHER FROM THE BRAKE ROTORS GETTING COATED WITH OIL, FIRES, OR THE ENGINE SEIZING UP IN THE MIDDLE OF A BUSY HIGHWAY. THE LOTUS ELISE IS A GREAT CAR, BUT THE OIL COOLER HOSE CLAMPS IN THE EARLIER MODELS ARE A BIG PROBLEM! *TR