NHTSA Complaint #10330465 — 2005 BMW 545I

ON MAY 12TH, I WAS DRIVING MY 2005 545I BMW AT 8PM WITH MY WIFE AND TWO CHILDREN ON THE HIGHWAY. THE DISPLAY INDICATED A WINDSHIELD WIPER MALFUNCTION (WOULD NOT TURN OFF OR CONTROL SPEED OF WIPERS). AFTER A FEW MORE MILES, I NOTICED THERE WAS NO COMMUNICATION TO ANY OF THE STEERING COLUMN CONTROLS, NOR DID THE TURN SIGNALS WORK (WOULD NOT STAY ON UNLESS HELD DOWN). ALMOST SIMULTANEOUSLY, THE AIRBAG MALFUNCTION WARNING CAME ON, SEAT BELT TENSIONERS MAY NOT FUNCTION, AND THE ACTIVE STEERING SYSTEM MALFUNCTION WARNING CAME ON, INDICATING THAT THE CAR'S STEERING WHEEL MAY NOT BE PROPERLY ALIGNED WITH THE WHEELS. THE CAR BECAME MORE DIFFICULT (MORE EFFORT) TO STEER, WITH LOSS OF SOME POWER STEERING. I WAS ABLE TO CONTROL THE CAR BACK DOWN TO 20 MPH. AFTER STOPPING AT A TRAFFIC LIGHT, THE CAR ENTERED TRANSMISSION FAILSAFE PROGRAM, LIMITING THE CAR TO GEARS R, N, 1, 2, 3 FOR THE REMAINDER OF THE TRIP HOME. THE NEXT MORNING, THE HIGH BATTERY DRAIN INDICATOR CAME ON ALSO. POWER WINDOWS AND REMOTE KEY FUNCTIONS CEASED TO WORK, ALTHOUGH I COULD STILL CONTROL THE SUNROOF. I PROMPTLY BROUGHT THE CAR INTO THE DEALERSHIP THE NEXT MORNING ON MAY 13TH. THE BMW DEALERSHIP RAN A DIAGNOSTIC AND STATES THE SZL MODULE IN THE STEERING COLUMN NEEDS TO BE REPLACED. THE CAR IS AT 51050 MILES, AND BEYOND WARRANTY COVERAGE AT 5 YEARS OLD. BMW NA WILL NOT COVER THE COSTS OF REPAIR TO THE VEHICLE TO CORRECT THIS SAFETY ISSUE, EVEN THOUGH THERE WAS A TECHNICAL SERVICE BULLETIN (SI B340506) ISSUED FOR 2006 MODELS DESCRIBING SIMILAR FAILURES IN THEIR PRODUCTS. I AM SUBMITTING THIS REPORT SO THAT THIS WOULD NOT HAPPEN TO OTHER DRIVERS AND THEIR FAMILIES WITH SIMILAR CARS. *TR