NHTSA Complaint #10301990 — 2006 FORD F-350 SD

ON 2006 FORD F350 VEHICLE WITH 6.0 DIESEL , THE EGR COOLERS HAVE DEFECT THAT CAUSE THEM TO LEAK. AFTER READING INTO THIS IT IS A COMMON ISSUE. I TOOK THE TRUCK TO FORD AND THEY STATED IT IS A VERY COMMON PROBLEM AND THAT I SHOULD LOOK INTO AN AFTERMARKET COOLER SINCE THE OEM UNIT FAILS QUITE OFTEN TO THE FREQUENCY OF 2 TO 3 WITHIN 100,000 MILES. THIS REPAIR IS APPROX. 1000 TO 2000 DEPENDING ON IF THE HEAD GASKETS HAVE BEEN SUBSEQUENTLY DAMAGED AS WELL. IN MY CASE I HAD TO REPLACE THE OIL COOLER ALONG WITH EGR COOLER AN EGR VALVE AND HEAD GASKET. MY TOTAL BILL WAS $2095.63 FORD STATED IT IS A VERY COMMON PROBLEM AND HAS TSB,S ON THIS BUT HAS NO PLANS FOR A VOLUNTARY RECALL. THEY DID STATE THAT THEY WILL ONLY COMPENSATE IF INSTRUCTED TO DUE TO A RECALL. THESE ISSUES IF RESEARCHED ONLINE ARE MORE COMMON THEN PEOPLE NEEDING ANY OTHER PARTS ON THIS VEHICLE. WHEN THESE COOLERS FAIL THE EGR GET WET AND DOES NOT FUNCTION. THIS CAN HAPPEN AT HIGHWAY SPEEDS WITH CAN MAKE YOU LOOSE POWER THUS LOOSING HYDROBOOST FOR BRAKING AND STEERING. *TR