NHTSA Complaint #10277478 — 2003 SATURN ION

THERE IS AN ISSUE THAT AFFECTS A SENSOR IN THE IGNITION SWITCH. THIS CAUSES THE CAR TO LOCK UP BECAUSE IT IS GETTING A FALSE SIGNAL THAT THE CAR IS BEING STOLEN. THIS IS A KNOWN ISSUE THAT AFFECTS THE CAR'S "PASSLOCK" SYSTEM AND I THINK IT NEEDS TO BE RECALLED. THIS HAPPENS WHEN (1) THE TEMPERATURE IS BELOW 0 DEGREES C OVER NIGHT OR AN EXTENDED TIME PERIOD. (2) THE ONLY WAY TO SOLVE THE PROBLEM IS TO KEEP REPLACING THE IGNITION SWITCH WHEN IT GOES BAD. ATTACHED BELOW IS TAKEN FROM ANOTHER OWNER OF THE SATURN ION. "THE PROBLEM WITH THE ION NOT STARTING IN MANY CASES IS DUE TO A POORLY DESIGNED ANTI THEFT SYSTEM. THE SYSTEM LOOKS FOR THE PRESENCE OF THE KEY IN THE LOCK WHEN THE IGNITION KEY IS TURNED. THE SYSTEM LOOKS FOR A LOW RESISTANCE, BUT NOT ZERO OHMS, AND CAN BE TRAINED TO LOOK FOR A SPECIFIC VALUE. IF IT DOES NOT FIND WHAT IT IS LOOKING FOR, THE CAR WILL NOT START. ONE SOLUTION IS TO CHANGE THE SWITCH. ANYONE THAT CAN USE A WRENCH AND SCREW DRIVER CAN DO THIS. THE SWITCH COSTS ABOUT $30. THE PROBLEM, IS THAT THEY DON'T LAST TOO LONG, SOMETIMES LESS THAN A YEAR. A SIMPLE SOLUTION I FOUND ELSEWHERE, IS TO CUT THE WHITE WIRE FROM THE IGNITION SWITCH WHILE THE ENGINE IS RUNNING. LEAVE ENOUGH LENGTH AFTER THE SWITCH SO IT CAN BE SPLICED BACK TOGETHER. I DID THIS TODAY, IT WAS EASY, AND SEEMS TO WORK. IT DOES GIVE YOU A SERVICE WARNING. ANOTHER OPTION, IS TO INSTALL A BYPASS DEVICE THAT IS DESIGNED FOR REMOTE STARTERS. ANOTHER OPTION, WHICH IS SIMPLER, AND DEPENDING ON WHERE YOU LIVE (I HAVEN'T TESTED THIS) IS TO LEAVE THE KEY IN THE IGNITION ALL THE TIME. USE A SECOND KEY TO LOCK THE DOORS" A SHORT SEARCH OF SATURN IONS NOT STARTING IN COLD WEATHER WILL SHOW THOUSANDS OF PEOPLE WHO HAVE EXPERIENCED THE EXACT SAME PROBLEM. WHY THIS ISSUE HAS NOT BEEN DEALT WITH IS A MYSTERY. *TR