NHTSA Complaint #10277267 — 2000 FORD FOCUS

THE EARLY YEARS FORD FOCUS, 2000 - 2002 ARE EXPERIENCING A CATASTROPHIC ENGINE FAILURE THAT CAN OCCUR AT ANY TIME. THIS PROBLEM INVOLVES THE VALVE SEAT ON THE INTAKE VALVE OF THE CYLINDER HEAD. THE VALVE SEAT CRACKS, BREAKS APART AND FALLS INTO THE CYLINDER DESTROYING THE PISTON, HEAD AND BLOCK CYLINDER WALL ON THE SINGLE OVER HEAD CAM (SOHC) 2.0 LITER ENGINES - VIN 'P'. IT IS SUCH A WIDE SPREAD PROBLEM THAT FORD MOTOR COMPANY IS RUNNING OUT OF PARTS. AUTO PART STORES KNOW OF THIS PROBLEM. PISTON RING MANUFACTURERS KNOW OF THIS PROBLEM. BOTH OF WHICH ARE SELLING PARTS AT VERY HIGH VOLUMES RELATED TO THE ENGINE FAILURE. MACHINE SHOPS ALL KNOW ABOUT THIS PROBLEM AND STATE THAT IT GOES FURTHER BACK TO THE FORD ESCORT MODEL ALSO. SALVAGE YARDS KNOW ABOUT THIS PROBLEM AND ARE GETTING 10 PHONE CALLS A DAY FOR USED SOHC ENGINES. SALVAGE YARDS ARE SELLING ANY AND ALL SOHC ENGINE AS SOON AS THEY GET THEM IN IN VEHICLES. OWNERS WHO CHOOSE TO REPLACE THEIR ENGINES WITH 'USED' SALVAGED ENGINES ARE ENCOUNTERING THE DROPPED VALVE SEAT PROBLEM AGAIN AS THE REPLACEMENT ENGINES FAIL AT APPROXIMATELY 100K MILES ALSO - JUST AS THE ORIGINAL HAD FAILED. FORD MOTOR COMPANY KNOWS OF THIS PROBLEM AND IS PROVIDING THE OPTION OF INSTALLING A SALVAGED ENGINE. COST FOR INSTALLING A SALVAGED ENGINE WITH UNVERIFIABLE MILES HAS BEEN QUOTED AT $1250 FOR THE ENGINE, $2500 TO $3000 TOTAL FOR INSTALLATION. THIS PROBLEM IS GREATER AND LARGER THAN THE 'FUEL PUMP' SAFETY ISSUE AND THE 'BRAKE' ISSUE. THE VALVE SEAT CAN AND DOES BREAK AT ANY TIME - THIS PROBLEM IS SHOWING UP IN LATER YEARS ALSO, 2003. *TR