NHTSA Complaint #10273142 — 2003 MAZDA PROTEGE

MY 2002 PROTEGE 5 (BUILT DECEMBER 2002) HAD A CATASTROPHIC ENGINE FAILURE, DUE TO LOOSE VICS SCREWS FROM THE INTAKE MANIFOLD COMING LOOSE AND BEING SUCKED INTO THE COMBUSTION CHAMBER. THESE SCREWS SHEARED OFF THE TOP OF MY SPARK PLUG, AND DESTROYED MY PISTON AND VALVES. THE OUTWARD SYMPTOMS WAS A LOUD 'COIN IN THE WASHING MACHINE' SOUND COMING FROM MY ENGINE, FOLLOWED BY A SUDDEN LOSS OF POWER AND STALLING. AFTER THE ENGINE WAS OPENED, 3 OF 8 VICS SCREWS WERE OFF COMPLETELY, AND THE REMAINING 5 WERE LOOSE. THIS IS CLEARLY THE IDENTICAL DEFECT TO A RECALL FOR PROTEGE 5'S BUILT SHORTLY AFTER MY VEHICLE (EMISSIONS RECALL 3005C), BUT MY VEHICLE WAS NOT COVERED IN THE RECALL. READING ONLINE BOARDS FOR PROTEGE OWNERS, IT IS CLEAR THAT THIS IS A FREQUENT DEFECT EFFECTING BOTH OWNERS IN AND OUT OF RECALL RANGE, AND THAT THIS VICS RECALL SHOULD BE WIDENED TO INCLUDE ADDITIONAL OWNERS. QUOTES FROM MAZDA FOR REPAIR ARE ~$5000 FOR A NEW INTAKE MANIFOLD, VALVES AND PISTONS, AND LABOR TO REPAIR. *TR