NHTSA Complaint #10269766 — 2003 CHEVROLET CAVALIER

FUEL PUMP FAILURE - REPLACEMENT LEARNED OF REPLACEMENT WIRING HARNESS - RECOMMENDED BY GENERAL MOTORS DUE TO POSSIBILITY OF FUEL TANK CATCHING FIRE DUE TO A DEFECTIVE CONNECTOR REPLACEMENT WAS NOT A HARNESS BUT A CONNECTOR THAT HAD TO BE SPLICED INTO EXISTING CABLE WHICH WAS AROUND 30 OR SO INCHES LONG DEALERSHIP SAYS SPLICE CONNECTOR IS ONLY ALTERNATIVE TO REPLACING THE ENTIRE CABLE WHICH WOULD RUN OVER $500 AND WOULD HAVE TO CUT AND SPLICE THAT TOGETHER AS WELL AS NEW ONE WOULD HAVE THE DEFECTIVE CONNECTOR AS WELL ** MY COMPLAINT ON THIS - THIS IS A FACTORY DEFECT OR SO THE DEALERSHIP SAYS AND IS AWARE OF THE PROBLEM WHICH INDICATED THAT THE HARNESS NEEDS REPLACEMENT DUE TO FACT THAT USING EXISTING CONNECTOR INSTALLED BY THE MANUFACTURER COULD CAUSE A FIRE IN THE FUEL TANK - WHICH I WOULD THINK THIS IS A SAFETY ISSUE THAT SHOULD HAVE HAD A RECALL TO IT. ** ALSO REPLACING A CONNECTOR BY SPLICING IS PRETTY MUCH POINTLESS ON SUCH A SHORT CABLE TO BEGIN WITH AND IF A DIY WAS TO DO THIS THE CONNECTION MAY NOT BE SOLID AND TIGHT THEREFORE A HEAT BUILD UP COULD OCCUR AND A FIRE COULD RESULT AS WELL. *TR