NHTSA Complaint #10233321 — 2002 FORD F-250 SD

HIGH PRESSURE OIL PUMP O-RING FAILURE. (1) O-RING FAILED AT 08/30/04 WITH 30,000 MILES. DEALER REPAIRED WITH UPDATED O-RING KIT AS SPECIFIED BY FORD BULLETIN. COVERED UNDER WARRANTY (2)O-RING FAILED AGAIN AT 08/16/07 WITH 70,826 MILES. FORD DEALER REPAIRED WITH UPDATED 0-RING KIT AS SPECIFIED BY FORD BULLETIN. THIS TIME I HAD TO PAY $100.00 DEDUCTIBLE. (3)O-RING FAILED AGAIN ON 06/11/08 WITH 83,000 MILES. REPAIRED AGAIN IN 10 MONTH SINCE LAST REPAIR. I HAD TO PAY THE FULL PRICE OF REPAIR OF 561.82. SAME PART HAS FAILED THREE TIMES ON MY 2002 F250 CREWCAB 4 DOOR 7.3 DIESEL. WHEN O-RING FAILS THE OIL IS LEAKING WHILE ENGINE IS RUNNING. THIS IS NOT A SLOW LEAK BUT A STEADY STREAM AS THE LINE IS UNDER HIGH PRESSURE. I HAD TO SHUT DOWN THE ENGINE WHILE DRIVING BECAUSE OF LOW OIL PRESSURE AND YOU HAVE NO CONTROL OF BRAKES OR THE POWER STEERING ON VEHICLE. *TR