NHTSA Complaint #10095591 — 1996 MERCURY COUGAR

I JUST PURCHASED VEHICLE FROM USED CAR LOT. DURING MY 3 MILE TRIP HOME THE CAR OVER HEATED AND WATER VAPOR WAS COMING IN THROUGH AIR CONDITIONING VENTS. WHEN I STOPPED AT MY HOME, I COULD SEE STEAM COMING FROM INSIDE ENGINE. WHEN I OPENED THE HOOD, I FOUND THAT THERE WAS CRACK IN A PLASTIC PART COMING DIRECTLY OFF OF THE ENGINE BLOCK TO A COOLANT HOSE. I WENT TO SEVERAL AUTO PARTS STORES TO IDENTIFY THE PART AND FOUND IT WAS A CRACK IN THE INTAKE MANIFOLD WATER CROSS-OVER JACKET CAUSING COOLANT LEAK. THE STORES DID NOT CARRY A REPLACEMENT, SO I CALLED THE FORD DEALERSHIP. FORD DOES HAVE A REPLACEMENT PART, ACTUALLY THEY REDESIGNED THE WHOLE INTAKE MANIFOLD BECAUSE OF THEIR POOR DESIGN ERROR. THEY ALSO HAD EXTENDED THE CAR WARRANTY TO 7 YEARS TO REPLACE THIS PART IF/WHEN FAILURE OCCURS. THE FORD REPLACEMENT IS AN ASSEMBLY, NOT PART JUST THE PROBLEM PART, IT COSTS $589.17 AND DEALER INSTALLATION OF IT COSTS $450.00. FORD WOULD NOT ASSIST OR GIVE AT ALL ON THE 7 YEAR WARRANTY EXTENSION TO FIX THEIR OBVIOUS DESIGN FLAW IN THE PART AND/OR THE WHOLE ASSEMBLY. THROUGH ON-LINE NEWGROUPS ABOUT THIS PROBLEM, JUNKYARDS CANNOT KEEP THE OLD PLASTIC PART IN THEIR YARDS. I LOVE THE COUGAR XR7 V8, BUT BEWARE IF THIS PART HASN'T BEEN FIXED WITH THE NEW ONE, THAT YOU WILL AT SOME POINT HAVE TO FIX IT. *NM