NHTSA Complaint #10009896 — 1997 CHEVROLET CAVALIER

THE ENGINE OVERHEATED, AND STALLED. THE SPARK PLUGS MELTED. THE TECHNICIAN FOUND THE HEAD WARPED, CAUSING EXCESSIVE INTERNAL EXHAUST HEAT. THE DEALER REPLACED THE RELAY SWITCH, REMOVED THE HEAD AND RESURFACED. THE ELECTRIC FANS DON'T TURN ON. THE TECHNICIAN FOUND THE FAN RELAY, ECT SENSOR, AND FUSIBLE LINK SHORTED(REMOVED REPLACED). THE VEHICLE HAD SURGED AND DIED OUT. THE SENSOR CONNECTOR CLIP BROKEN AND WAS REPLACED. THE CONSOLE UNDER THE RADIO HAD CRACKED. THE VEHICLE WOULDN'T START, DUE TO MULTIPLE DTC PLUGS FOULED. THE VACUUM LINE HAD BROKEN, AND THE CONNECTORS WERE RE-PINNED. THE VEHICLE WOULDN'T START UNTIL THE ENGINE COOLED DOWN. THE ALTERNATOR WAS NOT CHARGING AND THERE WAS POOR BATTERY CONTACT TO THE TERMINAL. THE ALTERNATOR WAS REPLACED. BETWEEN THE SPEEDS OF 25-30 MPH, THE VEHICLE FELT LIKE IT WAS GOING TO REV UP. THE TRANSMISSION DID NOT SHIFT INTO GEAR. THE TRANSMISSION WAS REPLACED AND THE COOLER LINES WERE FLUSHED. THERE WAS NOISE COMING FROM THE ENGINE AND OR THE DEFECTIVE TIMING CHAIN. THE TENSIONER WAS REPLACED/RESEALED, THE TIMING CHAIN WAS GREASED, AND THE SERPENTINE BELT WAS REPLACED. SCC