2018 NEW FLYER XDE40 — Problems, Recalls & Safety Data

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N/A

Safety Rating

0

Owner Complaints

5

Recalls

ACTIVE RECALL

3

Service Bulletins

0

Investigations

Overview of the 2018 NEW FLYER XDE40

The 2018 NEW FLYER XDE40 has received a total of 0 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 15 recall campaigns affecting this vehicle, covering issues with STEERING:COLUMN, FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL. 3 technical service bulletins have been issued by New Flyer of America Inc. for this model year.

Recalls for the 2018 NEW FLYER XDE40

NHTSA has recorded 15 recalls for the 2018 NEW FLYER XDE40, potentially affecting up to 73,187 vehicles.

Recall 22V943000 — STEERING:COLUMN

| 746 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.

Consequence: A loose steering shaft can cause a loss of steering, increasing the risk of a crash.

Remedy: Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.

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Recall 22V943000 — STEERING:COLUMN

| 746 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.

Consequence: A loose steering shaft can cause a loss of steering, increasing the risk of a crash.

Remedy: Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.

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Recall 21V365000 — FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL

| 3,600 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy: New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall...

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Recall 18V615000 — POWER TRAIN:AUTOMATIC TRANSMISSION

| 386 vehicles affected

Defect: New Flyer of America Inc. (New Flyer) is recalling certain 2016-2018 New Flyer XDE60, XDE40, and 2017 XDE35 transit buses, equipped with certain Allison transmission hybrid drive units. The pressure switches on these drive units may fail, possibly resulting in a loss of drive.

Consequence: A loss of drive can disable the vehicle unexpectedly, increasing the risk of a crash.

Remedy: New Flyer will notify owners, and Allison Transmission service centers will replace the C1 and C2 pressure switches, free of charge. The recall began on September 25, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number...

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Recall 18V155000 — POWER TRAIN:DRIVELINE:DRIVESHAFT

| 979 vehicles affected

Defect: New Flyer of America Inc. (New Flyer) is recalling certain 2016-2018 XDE40 and XDE60 and 2017 XDE35 Heavy Duty Urban Transit buses. The plastic end-caps of the drive shaft slip yoke may crack and fail.

Consequence: Failure of the drive shaft end-caps would result in a loss of drive power, increasing the risk of a crash.

Remedy: New Flyer will notify owners, and dealers will inspect the drive shaft slip yoke, replacing any drive shaft that has plastic end-caps on the slip yoke, free of charge. The recall began on March 22, 2018. Owners may contact New...

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Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — ELECTRONIC STABILITY CONTROL (ESC)

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Recall 25V898000 — SERVICE BRAKES, AIR:ANTILOCK

| 6,673 vehicles affected

Defect: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning...

Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters are expected to be mailed February 13, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

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Owner Complaints for the 2018 NEW FLYER XDE40

No complaints have been filed with NHTSA for the 2018 NEW FLYER XDE40.

Safety Rating for the 2018 NEW FLYER XDE40

NHTSA has not yet tested the 2018 NEW FLYER XDE40 in its New Car Assessment Program.

Technical Service Bulletins for the 2018 NEW FLYER XDE40

New Flyer of America Inc. has issued 3 technical service bulletins (TSBs) for the 2018 NEW FLYER XDE40. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

ITS58760 — ENGINE

Technical Service Instruction Describing How to Replace the DEF Fluid Module/Pump Cover Assembly.

ITS6885 — ELECTRICAL SYSTEM

This Maintenance Instruction Describes How to Add a Relay for the Addition of the Auto-Neutral Feature of the Transmission Control Module (TCM)

ITS6885 — POWER TRAIN

This Maintenance Instruction Describes How to Add a Relay for the Addition of the Auto-Neutral Feature of the Transmission Control Module (TCM)

NHTSA Investigations for the 2018 NEW FLYER XDE40

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the NEW FLYER XDE40

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Other NEW FLYER Models

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