2004 CHEVROLET SILVERADO 2500 Engine Problems
14 NHTSA complaints on file
Engine Issues in the 2004 CHEVROLET SILVERADO 2500
14 engine complaints have been filed with NHTSA for the 2004 CHEVROLET SILVERADO 2500. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
14
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Engine Complaints
I HAVE CHANGED ALL 4 NEW TIRES IN 4 DIFFERENT TIMES EVERY YRS NOT SURE IF THAT A WHEEL PROBLEM. AND ALSO FIX MY FUEL INJECTION SYSTEM THAT WAS GIVE ME A PROBLEM IN THE PAST. NOW I REPLACE ALL NEW ROTOR BRAKE DISCS AND PAD IN 30 MINUTES OUT FROM A MECHANICAL SHOP IT'S SHOW A ENGINE LIGHT NOW SAYING RANGE SHIFT INHIBITED ON MY DASHBOARD. AND WHEN I'M SHIFTING TO DRIVE IT JUST REVERSE INSTEAD OF DRIVE. NOW IS BACK IN THE SHOP FOR NOW PROBLEM TO COME. FROM GARDEN CITY KANSAS
ENGINE RUNS ROUGH AT IDLE.CK ENGINE LIGHT ON.
TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. WHILE THE VEHICLE WAS STATIONARY SMOKE APPEARED FROM THE ENGINE IT WAS DIAGNOSED THAT THE FUEL INJECTOR NEEDED TO BE REPLACED ON THE DRIVER'S SIDE THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 157,000. UPDATED 02/24/17*LJ UPDATED 7/11/18*JB *TR
PASSENGER SIDE EXHAUST MANIFOLD BOLTS RUST AND BREAK OFF ON ALL GM FULL SIZE TRUCKS. I HAVE 2004 SILVERADO 2500 HD WITH 61K MILES, PROBLEM STARTED AT 56K MILES AS A MILD TICK THAT WENT AWAY WHEN ENGINE WARMED UP AND PROGRESSED TO CONSTANT LEAK WHEN ENGINE WAS UNDER LOAD , TWO REAR EXHAUST MANIFOLD BOLTS BROKE OFF CAUSING EXHAUST LEAK. SEEMS ALL TRUCK ENGINES HAVE THIS PROBLEM FROM 1999 -2007. THIS SOUNDS LIKE A MANUFACTURING DEFECT THAT SHOULD BE ADDRESSED BY GM .
EXHAUST MANIFOLD BOLTS BREAKING OFF. ALMOST EVERYONE I KNOW IS HAVING THIS PROBLEM WITH THE V8 GM ENGINES. LEADS TO EXHAUST LEAKS, SENSOR FAILURES AND BAD CATALYTIC CONVERTERS- THUS FAILING EMISSIONS TESTING. HARD AND EXPENSIVE TO FIX.
I EXPERIENCED A SUDDEN LOSS OF ENGINE POWER WHILE TRAVELLING AT HIGHWAY SPEED. I AM THE ORIGINAL OWNER OF A 2004 CHEVROLET SILVERADO 2500 FOUR WHEEL DRIVE WITH THE DURAMAX DIESEL AND ALLISON TRANSMISSION. ON SUNDAY, OCTOBER 4, 2015, SHORTLY AFTER A FUEL STOP, I WAS TRAVELING ON INTERSTATE 24 NEAR PADUCAH, KY. AT APPROXIMATELY 65 MPH IN THE LEFT LANE WITH THE CRUISE CONTROL SET, I EXPERIENCED A SUDDEN LOSS OF POWER ACCOMPANIED BY A LOUD ENGINE RATTLING, AND THE CHECK ENGINE LIGHT CAME ON. WITH SOME DIFFICULTY IN HEAVY TRAFFIC, I WAS ABLE TO MANEUVER TO THE RIGHT SHOULDER OF THE ROAD. I WAS ABLE TO DRIVE THE VEHICLE AT ABOUT 25 MPH ON THE SHOULDER. SINCE I WAS JUST A FEW MILES FROM THE PADUCAH EXIT, I LIMPED THERE AND INTO A HAMPTON INN PARKING LOT. AAA RESPONDED AND TOWED THE TRUCK TO ROYAL OAKS CHEVROLET IN...
TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE BOLTS ON THE EXHAUST MANIFOLD WERE FRACTURING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE MANIFOLD NEEDED TO BE REPLACED. NO REPAIRS WERE MADE TO THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 93,500. UPDATED 12/19/14*CN THE CONSUMER STATED THE MANUFACTURER SHOULD BE RESPONSIBLE FOR THE FAILURE. THERE WAS A CHANCE OF FIRE OR COMPLETE FAILURE CAUSING INJURIES IF THE MANIFOLD BREAKS AWAY FROM THE VEHICLE. UPDATED 05/26/2015 *JS
EXHAUST MANIFOLD BOLTS BROKE ON BOTH SIDES OF ENGINE, 6.0 LITER ENGINE, RESULTING IN EXTREME NOISE, POOR GAS MILEAGE, SERVICE ENGINE LIGHT BLINKING AND SMELL OF EXHAUST ENTERING CAB. WHY ISN'T THIS A RECALL ITEM SINCE SO MANY PEOPLE ARE HAVING THE SAME PROBLEM WITH CHEVY AND GM TRUCKS AND SUV'S? THE COST OF REPAIR BY A GARAGE IS ASTRONOMICAL AND IT'S IMPOSSIBLE TO DO IT OURSELVES. THE TRUCK NOW HAS ROUGHLY 112,000 MILES SINCE WE HAVE TO USE IT AT TIMES. *TR
IN WYOMING, TRAVELING I90 TO HYW 16 MOUNTAIN PASS...7 PER CENT GRADE....AFTER TWO MILES ENGINE OVERHEATED AND HAD TO PULL OVER TO LET ENGINE COOL DOWN...HAD TO TAKE ANOTHER ROUTE TO BYPASS MOUNTAIN. GOOGLED DURAMAX OVERHEATING AND FOUND THIS WAS A VERY COMMON PROBLEM ON THE 2004 DURAMAX DIESEL..DESIGN PROBLEM PREVENTED ADEQUATE AIR FROM ENTERING ENGINE...SHOULD HAVE BEEN A RECALL OR AT LEAST GM SHOULD HAVE OFFERED A SOLUTION... *JS
THE BOLTS ARE BRAKING OFF THE EXHAUST MANFOLDS AND THE MANIFOLDS ARE LEAKING AND THE COMPUTER IS MAKING THE TRUCK GO INTO REDUCED POWER. *TR
ENGINE ON PASSENGER SIDE ALL RUSTING EXHAUST MANIFOLD BOLTS ROTTED AND BROKE OFF CAUSING AN EXHAUST LEAK THAT EFFECTS SENSORS. BRAKE LINES JUST BELLOW THAT ROTTED AND JUST BROKE YESTERDAY. LUCK ALLY I WAS ONLY IN MY DRIVEWAY AT THE TIME, IRONIC THING WAS I JUST LEFT THE SHOP FOR MY SAFETY INSPECTION, SULLIVAN TIRE DERRY NH 03038 SHOULD REPORT THEM AS WELL. THIS TRUCK HAS A VERY SEVERE PROBLEM WITH ALL PARTS ON THE PASSENGER SIDE OF THE MOTOR ROTTING MY REPAIRS FOR ALL ROTTING PARTS 2100.00 THESE PROBLEMS ARE UNACCEPTABLE AND SHOULD BE FIXED BY GM . LOOKING AND READING ONLINE I AM NOT THE ONLY ONE WITH THESE PROBLEMS. SEEMS TO BE HAPPENING ON MOST ALL THERE 8 CYLINDER TRUCKS AND SUV. *TR
CHANGED MY OIL AND DID A VISUAL INSPECTION ON MY ENGINE. COME TO FIND I HAD TWO EXHAUST MANIFOLD BOLTS ON EACH SIDE THAT WERE BROKEN. THIS NEEDS TO BE RESOLVED. I'VE HEARD OF PEOPLE HAVING UNDER THE HOOD FIRES CAUSE OF THIS. THIS IS A SAFETY ISSUE! *TR
LEFT REAR AND RIGHT REAR EXHAUST MANIFOLD BOLTS HAVE BROKEN OFF CAUSING AN EXHAUST LEAK. CAUSING POTENTIAL VEHICLE EMISSIONS PROBLEMS AS WELL AS THE POTENTIAL FOR CARBON MONOXIDE POISONING FROM EXHAUST GASES GETTING INTO THE CAB OF THE TRUCK. *TR
TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT AFTER STARTING VEHICLE, THERE WAS AN ABNORMAL NOISE HEARD FROM THE EXHAUST SYSTEM. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR A REPAIR SHOP FOR INSPECTION OR REPAIRS. THE CONTACT STATED THAT FOUR OF THE SIX BOLTS ON THE EXHAUST MANIFOLD WERE MISSING THEIR HEADS. THE BOLTS WERE CORRODED AND FRACTURED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE CONTACT NOTIFIED THE DEALER OF THE FAILURE. THE FAILURE MILEAGE WAS 82,700. THE FAILURE MILEAGE WAS 83,000.
Other 2004 CHEVROLET SILVERADO 2500 Problem Areas
Service Brakes
99 complaints
Electrical System Instrument Clusterpanel
57 complaints
Service Brakes Hydraulic
54 complaints
Electrical System
46 complaints
Steering
13 complaints
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
10 complaints
Wheels
9 complaints
Engine And Engine Cooling
8 complaints
Fuel System Diesel
8 complaints
Fuel System Gasoline
8 complaints
Power Train
7 complaints
Engine And Engine Coolingexhaust System
6 complaints
Vehicle Speed Control
6 complaints
Fuelpropulsion System
5 complaints
Suspension
5 complaints
Tires
5 complaints
Unknown Or Other
5 complaints
Air Bags
3 complaints
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
3 complaints
Power Traintransfer Case 4 Wheel Drive
3 complaints
Structurebody
3 complaints
Engine And Engine Coolingengine
2 complaints
Exterior Lighting
2 complaints
Fuel System Gasolinefuel Injection Systeminjectors
2 complaints
Fuel System Otherfuel Injection System
2 complaints
Power Traindriveline
2 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
2 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipwheel Speed Sensortone Ring
2 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
2 complaints
Steeringlinkages
2 complaints
Suspensionfront
2 complaints
Suspensionfronthub
2 complaints
Visibilitydefrosterdefoggerhvac System
2 complaints
Air Bagsfrontaldriver Sideinflator Module
1 complaint
Electrical Systemalternatorgeneratorregulator
1 complaint
Electrical Systemignition
1 complaint
Engine And Engine Coolingcooling System
1 complaint
Engine And Engine Coolingenginediesel
1 complaint
Engine And Engine Coolingexhaust Systememission Control
1 complaint
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
1 complaint
Equipment
1 complaint
Equipmentapplianceair Conditioner
1 complaint
Fuel System Gasolinestoragetank Assembly
1 complaint
Latcheslockslinkages
1 complaint
Parking Brakedrivelinehydraulichoses Linespiping And Fittings
1 complaint
Power Trainautomatic Transmission
1 complaint
Power Trainaxle Assemblyaxle Shaftseal
1 complaint
Power Traindrivelinedifferential Unit
1 complaint
Service Brakes Electric
1 complaint
Service Brakes Hydraulicfluid
1 complaint
Service Brakes Hydraulicpower Assist
1 complaint
Service Brakes Hydraulicpower Assisthydraulic
1 complaint
Steeringcolumn
1 complaint
Steeringelectric Power Assist System
1 complaint
Steeringhydraulic Power Assistpower Steering Fluid
1 complaint
Structurebodyhoodhinge And Attachments
1 complaint
Suspensionfrontcontrol Armlower Ball Joint
1 complaint
Suspensionrear
1 complaint
Suspensionrearshock Absorber
1 complaint
Tirestemporaryemergency Spare Tire
1 complaint
Visibility
1 complaint
Visibilityrearview Mirrorsdevicesexterior
1 complaint