Recall 25V631000 — ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY Defect in 2019-2025 NEW FLYER XE35
RECALL This recall affects up to 655 vehicles.
Recall Summary
| NHTSA Campaign | 25V631000 |
| Manufacturer | New Flyer of America, Inc. |
| Vehicles Affected | 655 |
| Component | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY |
| Affected Vehicles |
2019 NEW FLYER XE35, 2021 NEW FLYER XE40, 2021 NEW FLYER XE35, 2021 NEW FLYER XE60, 2022 NEW FLYER XE35, 2022 NEW FLYER XE40, 2022 NEW FLYER XE60, 2023 NEW FLYER XE40, 2023 NEW FLYER XE35, 2023 NEW FLYER XE60, 2024 NEW FLYER XE40, 2024 NEW FLYER XE35, 2024 NEW FLYER XE60, 2025 NEW FLYER XE40, 2025 NEW FLYER XE35, 2025 NEW FLYER XE60
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Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.
Safety Consequence
A short circuit in a high voltage battery increases the risk of a fire.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Owners are also advised to avoid charging vehicles above 75% capacity. New Flyer will replace the batteries, free of charge. This is a Phased campaign. Phase 1 will include 35 buses. New Flyer will notify owners on or about 3/16/2026. Phase 2 will include 100 buses. New Flyer will notify owners on or about 6/15/2026. Phase 3 will include 120 buses. New Flyer will notify owners on or about 9/16/2026. Phase 4 will include 120 buses. New Flyer will notify owners on or about 12/14/2026. Phase 5 will include 120 buses. New Flyer will notify owners on or about 3/15/2027. Phase 6 will include 80 buses. New Flyer will notify owners on or about 6/14/2027. Phase 7 will include 80 buses. New Flyer will notify owners on or about 9/27/2027. Interim owner notification letters explaining the safety risk were mailed November 12, 2025. A second letter will be sent once the remedy is available. Owners may contact New Flyer's customer service at 1-800-241-2947.
Related Recalls for NEW FLYER
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 25V542000 | 2017 NEW FLYER XCELSIOR | STRUCTURE:EMERGENCY:ESCAPE/EGRESS/EXIT | 2,354 | |
| 25V566000 | 2023 NEW FLYER XE35 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY | 1,170 | |
| 25V053000 | 2023 NEW FLYER XDE60 | FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS | 210 | |
| 24V056000 | 2023 NEW FLYER XE35 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT:FLUID/COOLANT | 337 | |
| 23V898000 | 2023 NEW FLYER XE35 | VEHICLE SPEED CONTROL | 211 | |
| 23V897000 | 2023 NEW FLYER XE60 | VEHICLE SPEED CONTROL | 246 | |
| 23V722000 | 2020 NEW FLYER XN40 | POWER TRAIN:DRIVELINE:DRIVESHAFT | 2,351 | |
| 23V711000 | 2021 NEW FLYER XE40 | EQUIPMENT:OTHER:LABELS | 188 | |
| 23V083000 | 2023 NEW FLYER XE40 | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT:FLUID/COOLANT | 219 | |
| 23V243000 | 2023 NEW FLYER XDE60 | SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE | 30 |