NHTSA Complaint #11692699 — 2016 TESLA MODEL X

While driving, the steering suddenly failed — the wheel spun freely with no response from the front wheels. This occurred at a stoplight shortly after exiting the freeway; had it happened minutes earlier at highway speed, it could have caused a serious crash. The vehicle was towed to a Tesla Service Center, which confirmed an under-torqued and stripped bolt on the intermediate steering shaft connecting to the steering rack. The steering column module, shaft, and rack were replaced. This was the second major steering incident in six months. In April, the same part had seized, making the steering extremely stiff. Tesla replaced the intermediate shaft then, but immediately after pickup, the car veered sharply left and triggered a traction control alert. Only after I returned did they perform an alignment and test drive. That means the first repair was released to me without a post-repair safety check. The October failure involved the same component, suggesting negligent workmanship or a recurring defect in the steering connection. Total loss of steering control represents a critical safety hazard that could lead to loss of life. I strongly believe this issue warrants an investigation and possible recall.