NHTSA Complaint #11673808 — 2023 KIA K5

Component or System: Front sunroof glass – panoramic sunroof system The sunroof has been removed but I could provide pictures What happened: While my vehicle was parked, the front sunroof glass panel spontaneously exploded outward, sending shattered glass fragments upward and outward. There was no external impact, object, or weather condition that could have caused this. The sunshade was closed, which fortunately prevented the glass from falling into the cabin. Had the shade been open, I or any occupant would have been at serious risk of injury. How safety was compromised: This is a serious vehicle safety defect. Spontaneous sunroof explosion could have caused glass-related injury to occupants, or road hazards to nearby vehicles or pedestrians if this had occurred while driving. The vehicle is currently unsafe to drive, especially in bad weather, due to a gaping opening in the roof. Inspection/confirmation by service center: Yes – the vehicle was inspected by two authorized Kia service centers. Both confirmed the glass was blown outward, not due to any external force. The second service center provided a quote to replace only the glass, not the entire sunroof system, indicating it was a glass failure. Inspection by manufacturer/insurance/police: Kia America has not physically inspected the vehicle and refused to request a statement from the service center, even after I submitted photographic evidence and a recording where the service manager agreed with my explanation. The vehicle was not inspected by police. My insurance was notified, but I am attempting to resolve this under warranty due to the nature of the defect. Warning messages or symptoms before failure: There were no warning lights, sounds, messages, or cracks leading up to the incident. The glass exploded without warning, which is why this poses a critical safety concern. Best assessment of cause: I believe this was a structural defect in the sunroof glass or a manufacturing/design flaw. I’v