NHTSA Complaint #10186532 — 2000 FORD EXPLORER SPORT

NO EVENTS LED UP TO THE CRANKSHAFT FAILURE. OUR 2000 FORD EXPLORER WAS BEING DRIVEN AS A DAILY ROUTINE TRIP IN TOWN. THE CAR DIED AT A STOP LIGHT. I WAS ABLE TO RESTART THE CAR . THE CAR MADE A LOUD CLUNK. I DROVE THE VEHICLE INTO A PARKING LOT AND SHUT IT OFF. WE HAD A CERTIFIED FORD MECHANIC COME OUT TO LOOK AT THE CAR. HE WAS VERY FAMILIAR WITH THIS V6 ENGINE. HE STATED TO US THAT THE CRANKSHAFT FORD USED WAS A CAST IRON CRANK AND NOT A FORGED STEEL CRANK. WHAT HAPPENS IS THE CRANKSHAFT WILL DEVELOP CRACKS IN IT AND EVENTUALLY BREAK APART. HIS COMMENT WAS IT WAS A BAD IDEA AND BAD DESIGN BY FORD. THIS MECHANIC WORKED FOR FORD FOR 18 YEARS AND STATED THAT THIS PARTICULAR ENGINE WAS USED FROM 1995-2001 AND I BELIEVE HE SAID IT WAS A COLOGNE V6 .OUR 2 OPTIONS AT THIS POINT IS TO PUT IN A NEW MOTOR OR JUNK THE CAR. THIS VEHICLE IS A 2000 FORD EXPLORER SPORT 2 DOOR. TWO WHEEL DRIVE. DEALER MAINTAINED AT 30000,60000,AND RECENTLY AT 90000 MILES .CURRENT MILEAGE IS 91000. OIL CHANGED EVERY 2 MONTHS REGARDLESS. MAINTENANCE RECORDS ARE ALL AVAILABLE. NO REASON FOR AN IMPORTANT COMPONENT LIKE A CRANKSHAFT TO CRACK AND RUIN THE CAR. *JB