NHTSA Complaint #10000072 — 2001 KAWASAKI KLR650
ENGINE AND ENGINE COOLING issue reported to NHTSA
Complaint Details
| ODI Number | 10000072 |
| Vehicle | 2001 KAWASAKI KLR650 |
| Component | ENGINE AND ENGINE COOLING |
| Date of Incident | |
| Date Filed | |
| Mileage | 14,000 miles |
| Crash | No |
| Fire | No |
| Injuries | 0 |
| Deaths | 0 |
| Vehicle Towed | No |
| State | CA |
Consumer Description
KAWASAKI KLR650 BALANCER TENSIONER AND CAM SPRING ON MOTORCYCLE LESS THAN ONE YEAR OLD WITH LOW MILEAGE. AFTER READING OF SIMILAR FAILURES IN OTHER MOTORCYCLES SOME OF WHICH REPORTEDLY RESULTED IN INJURY, I DECIDED TO OPEN THE ENGINE HOUSING TO INVESTIGATE. BOTH COMPONENTS HAD SHATTERED RESULTING IN METALIC FRAGMENTATION RESIDUE DRAWN INTO THE OIL PUMP MECHANISM (BUT STOPPED BY OIL PUMP METALIC SCREENING).
Related Complaints for the 2001 KAWASAKI KLR650
Other ENGINE AND ENGINE COOLING Complaints
#10454281
THE IDLER SHAFT LEVER (AKA "DOOHICKEY") BROKE IN HALF AND THE PIECES OF IT WERE FLOATING AROUND IN THE CRANK CASED. ...
#10033071
I HAVE NOTICED RATTLE IN ENGINE ALMOST SINCE NEW. AT 21000 MILES I OPENED UP THE L SIDE ENGINE CASE. THERE WAS A BR...
#10018988
COUNTER BALANCER ADJUSTER FAILURE. *NLM
Recent Complaints for the 2001 KAWASAKI KLR650
#10926349
ENGINE
CAM CHAIN ADJUSTER OTHERWISE KNOW AS A DOOHICKEY. IF IT FAILS IT MAY CAUSE THE ENGINE TO SEIZE UP WITHOUT WARNING, I...
#10280637
ENGINE AND ENGINE COOLING:ENGINE
THE IDLE SHAFT LEVER IN MY 2001 KAWASAKI KLR650 HAD COMPLETELY BROKEN INTO 2 PIECES. I DISCOVERED THIS WHEN UPGRADING...
#10193359
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
AFTER 14,000 MILES OF USE I AM THE SECOND OWNER OF THE MOTORCYCLE THE IDLE SHAFT LEVER FAILED. WITH THE FREQUENCY OF ...
#10162506
ENGINE AND ENGINE COOLING:ENGINE
WHEN I TORE INTO MY 2001 KLR 650 TO INSPECT AND REPLACE THE FAULTY "DOOHICKEY". I FOUND THE FACTORY ONE BROKE. BOTH T...
#10160719
ENGINE AND ENGINE COOLING:ENGINE
DOOHICKEY AND SPRING ON THE COUNTER BALANCER OF THE ENGINE WITH 14000 MILES WAS BROKEN DURING MOTORCYCLE USAGE. THIS ...