NHTSA Complaint #10000072 — 2001 KAWASAKI KLR650

ENGINE AND ENGINE COOLING issue reported to NHTSA

Check any vehicle history by VIN - Free vehicle history report

Complaint Details

ODI Number 10000072
Vehicle 2001 KAWASAKI KLR650
Component ENGINE AND ENGINE COOLING
Date of Incident
Date Filed
Mileage 14,000 miles
Crash No
Fire No
Injuries 0
Deaths 0
Vehicle Towed No
State CA

Consumer Description

KAWASAKI KLR650 BALANCER TENSIONER AND CAM SPRING ON MOTORCYCLE LESS THAN ONE YEAR OLD WITH LOW MILEAGE. AFTER READING OF SIMILAR FAILURES IN OTHER MOTORCYCLES SOME OF WHICH REPORTEDLY RESULTED IN INJURY, I DECIDED TO OPEN THE ENGINE HOUSING TO INVESTIGATE. BOTH COMPONENTS HAD SHATTERED RESULTING IN METALIC FRAGMENTATION RESIDUE DRAWN INTO THE OIL PUMP MECHANISM (BUT STOPPED BY OIL PUMP METALIC SCREENING).

Related Complaints for the 2001 KAWASAKI KLR650

Other ENGINE AND ENGINE COOLING Complaints

#10454281 THE IDLER SHAFT LEVER (AKA "DOOHICKEY") BROKE IN HALF AND THE PIECES OF IT WERE FLOATING AROUND IN THE CRANK CASED. ...
#10033071 I HAVE NOTICED RATTLE IN ENGINE ALMOST SINCE NEW. AT 21000 MILES I OPENED UP THE L SIDE ENGINE CASE. THERE WAS A BR...
#10018988 COUNTER BALANCER ADJUSTER FAILURE. *NLM

Recent Complaints for the 2001 KAWASAKI KLR650

#10926349 ENGINE CAM CHAIN ADJUSTER OTHERWISE KNOW AS A DOOHICKEY. IF IT FAILS IT MAY CAUSE THE ENGINE TO SEIZE UP WITHOUT WARNING, I...
#10280637 ENGINE AND ENGINE COOLING:ENGINE THE IDLE SHAFT LEVER IN MY 2001 KAWASAKI KLR650 HAD COMPLETELY BROKEN INTO 2 PIECES. I DISCOVERED THIS WHEN UPGRADING...
#10193359 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE AFTER 14,000 MILES OF USE I AM THE SECOND OWNER OF THE MOTORCYCLE THE IDLE SHAFT LEVER FAILED. WITH THE FREQUENCY OF ...
#10162506 ENGINE AND ENGINE COOLING:ENGINE WHEN I TORE INTO MY 2001 KLR 650 TO INSPECT AND REPLACE THE FAULTY "DOOHICKEY". I FOUND THE FACTORY ONE BROKE. BOTH T...
#10160719 ENGINE AND ENGINE COOLING:ENGINE DOOHICKEY AND SPRING ON THE COUNTER BALANCER OF THE ENGINE WITH 14000 MILES WAS BROKEN DURING MOTORCYCLE USAGE. THIS ...
Check any vehicle history by VIN - Free vehicle history report